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Baja motorsports BV250 User Manual

Baja motorsports BV250
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BV250 Motorcycle
Owner’s Manual
Always wear a helmet; It could save your Life!
This manual should be considered as a permanent part of the vehicle and should
remain with the vehicle when resold or otherwise transferred to a new user or operator.
The manual contains important safety information and instructions which should be
read carefully before operating the vehicle.
REVA
073107
Minimum age requirement: 16

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Baja motorsports BV250 Specifications

General IconGeneral
BrandBaja motorsports
ModelBV250
CategoryMotorcycle
LanguageEnglish

Summary

Introduction

Safety

Safety Messages

Explains warning categories like Danger, Caution, and Warning.

Safety Labels

Refers to important information labels located on the motorcycle.

Warranty

Warranty Terms

Details coverage period, conditions, and customer service contact.

Warranty Void Conditions

Lists circumstances that will invalidate the warranty coverage.

Safety Information

Wear Protective Gear

Emphasizes the importance of helmets, eye protection, and proper clothing.

Learn and Practice Safely

Advises on gaining experience and understanding before riding.

Safety Information

Visibility and Riding Limits

Advice on being visible, riding within limits, and avoiding impairment.

Vehicle Safety Maintenance

Highlights the importance of keeping the motorcycle in safe operating condition.

Safety Labels

Warning Labels

Highlights critical safety warnings and instructions on motorcycle labels.

Tire Pressure Specifications

Specifies recommended cold tire pressures for the front and rear tires.

Component Locations

Exterior Components

Identifies major parts located on the motorcycle's body and frame.

Handlebar and Rider Controls

Identifies components and controls situated on the handlebars.

Component Locations

Handlebar Controls and Instruments

Details various controls, switches, and instrument displays on the handlebar.

Indicators

Speedometer and Odometer

Describes the function of the speedometer and odometer.

RPM and Fuel Indicators

Explains the engine RPM meter and fuel level gauge.

Controls

Fuel Valve Operation

Explains how to operate the fuel valve to control gasoline flow.

Choke and Ignition Switches

Describes the function of the choke and ignition switches.

Controls

Ignition Switch Functions

Details the ignition switch for starting, stopping, and steering lock.

Start Button and Engine Stop Switch

Explains the operation of the engine start and emergency stop switches.

Controls

Lighting and Signal Controls

Describes headlight dimmer, turn signals, and horn operation.

Tripmeter Reset Knob

Explains how to reset the tripmeter to zero.

Before Riding

Essential Pre-Ride Checks

Recommends reading the manual and understanding controls before the first ride.

Personal Readiness and Gear

Stresses physical health, protective gear for rider and passenger, and sobriety.

Pre-ride Inspection

Vehicle Inspection Checklist

Lists critical checks for brakes, throttle, lights, chain, and tires before riding.

Passenger and Cargo Checks

Details checks for carrying passengers or cargo, including load limits.

Loading Guidelines and Limits

Maximum Weight Capacity

Specifies the total weight capacity and maximum cargo weight.

Safe Loading Practices

Advises on securing, balancing, and positioning cargo for stability.

Starting and Stopping the Engine

Standard Starting Procedure

Step-by-step guide for starting the motorcycle engine.

Normal Air Temperature Starting

Procedure for starting the engine in typical temperature ranges.

Starting and Stopping the Engine

Temperature-Specific Starting

Procedures for starting the engine in high and low ambient temperatures.

Flooded Engine Troubleshooting

Steps to take if the engine becomes flooded with gasoline.

Shifting Gears

Gear Shifting Basics

Explains clutch operation and the sequence of gears.

Inexperienced Rider Tips

Provides advice for new riders on learning to shift gears smoothly.

Shifting Gears

Shifting Advice for Performance

Guidance on optimal gear selection for speed and engine RPM management.

Braking

Effective Braking Techniques

Covers front and rear brake usage for slowing down and stopping.

Braking Precautions

Warns against improper braking during turns or on steep grades.

Parking

Proper Parking Procedures

Covers parking on level ground, hills, and using the side stand.

Steering Lock and Theft Prevention

Details using the steering lock and general security tips.

Servicing Your Motorcycle

Inspection Types

Outlines pre-ride inspection and scheduled maintenance intervals.

Maintenance Responsibility

Stresses the owner's role in performing and documenting maintenance.

Maintenance Safety

Safety Precautions for Maintenance

Lists critical safety rules to follow when performing maintenance or repairs.

Maintenance Safety

Periodic Maintenance Checks

Details routine checks for tires, fluids, lights, drive chain, and more.

Maintenance Schedule

Schedule Overview and Notes

Explains how to use the maintenance schedule and important usage notes.

Maintenance Schedule

Emission Related Maintenance

Details maintenance items and intervals for emission control components.

Maintenance Schedule

Non-Emission Related Maintenance

Details maintenance items and intervals for chassis and other parts.

Maintenance Records

Fuel

Fuel Recommendation

Specifies unleaded fuel with octane 86 or higher as recommended.

Fuel Tank Capacity

States the total fuel tank capacity including the reserve.

Fuel and Engine Oil

Refueling Procedure

Step-by-step guide for safely adding fuel to the motorcycle.

Engine Oil Importance

Explains the role of engine oil in prolonging engine life and performance.

Engine Oil

Recommended Oil Specifications

Lists API classification and viscosity grades for recommended engine oil.

Checking and Adding Oil

Procedure for checking the oil level and adding oil if necessary.

Engine Oil

Checking and Adding Oil

Continues the procedure for checking and adding engine oil.

Changing Engine Oil

Outlines the process for draining and refilling engine oil.

Engine Oil

Draining Engine Oil

Details how to safely drain old engine oil and proper disposal.

Adding Engine Oil

Details filling with new oil, torque specifications, and leak checks.

Air Cleaner

Air Cleaner Maintenance

Covers removal, cleaning, and replacement of the air filter element.

Crankcase Breather and Throttle

Crankcase Breather Service

Advice on servicing the crankcase breather, especially in dusty or wet conditions.

Throttle Grip Adjustment

How to inspect and adjust the throttle grip's free play.

Clutch System

Clutch Free Play Inspection

Explains how to check and adjust clutch free play for smooth engagement.

Upper Clutch Adjustment

Details the procedure for adjusting clutch free play using the upper adjuster.

Clutch System

Lower Clutch Adjustment

Details the procedure for adjusting clutch free play using the lower adjuster.

Engine Idle Speed

Idle Speed Adjustment Procedure

Step-by-step guide to setting the engine's idle speed.

Spark Plug

Spark Plug Recommendation

Specifies the correct spark plug type and part number.

Spark Plug Replacement

Procedure for removing, inspecting, gapping, and installing spark plugs.

Brakes

Hydraulic Front Brake System

Explains front brake operation, fluid type, and level inspection.

Brake Fluid Level Inspection

Describes how to check the brake fluid level and what it indicates.

Brakes

Brake Fluid Line Inspections

Checks for leaks, loose fittings, and damage to fluid lines.

Brake Pad Wear Inspection

How to inspect front brake pad wear using the wear indicator mark.

Brakes

Rear Brake Pedal Free Play

Inspection and adjustment procedure for the rear brake pedal's free play.

Brakes

Brake Shoe Wear Indicator

How to check rear brake shoe wear using the external indicator.

Tires

Tire Air Pressure

Specifies correct cold tire pressures for front and rear tires.

Tires

Tire Inspection and Wear Limits

Details how to inspect tires for damage and tread wear limits.

Tires

Tire and Tube Repair/Replacement

Advises against tire repair and outlines replacement procedures.

Tires

Tire Type Safety Reminders

Warns against using radial or car tires due to stability and handling risks.

Drive Chain

Drive Chain Inspection

Details how to check chain slack, kinks, and overall condition.

Drive Chain

Sprocket Inspection

How to inspect sprocket teeth for excessive wear or damage.

Drive Chain Adjustment

Details how to adjust the drive chain slack for proper tension.

Drive Chain

Drive Chain Adjustment and Alignment

Covers axle nut torque, alignment checks, and final adjustment.

Drive Chain Lubrication

Explains lubrication frequency, method, and recommended lubricant.

Drive Chain

Drive Chain Removal and Replacement

Notes that chain removal/replacement is recommended for a Service Center.

Battery

Battery Storage

Guidance for storing the battery long-term, including charging advice.

Battery Handling Warnings

Notes on cap strip removal and the need for frequent charging.

Battery

Battery Safety Warnings

Crucial warnings about acid hazards, explosion risks, and handling precautions.

Battery Removal and Installation

Steps for safely removing and installing the motorcycle battery.

Battery

Battery Charging Procedure

Recommends trickle chargers and warns against using automotive chargers.

Appearance Care

General Cleaning Recommendations

Advice on cleaning the motorcycle using mild detergents and proper methods.

Vehicle Identification

Serial Number Locations

Identifies where to find the frame (VIN) and engine serial numbers.

Specifications

Dimensions and Weight

Provides overall length, width, height, wheelbase, and dry weight.

Fuel and Lubrication Specifications

Lists fuel type, capacities, engine oil, and drive chain lubricant requirements.

Specifications

Engine and Transmission Specifications

Details engine displacement, compression ratio, and gear ratios.

Tire Specifications

Lists recommended tire sizes and cold tire pressures.

Specifications

Battery and Lighting Specifications

Provides battery voltage/type and bulb wattages for lights.

Fuse Specifications

Lists the rating for the main fuse.

BV250 Wire Diagram

Emission Control System Warranty

Warranty Rights and Obligations

Outlines owner's rights, distributor's obligations, and warranty period.

Owner Responsibilities

Details the owner's duty to perform and record maintenance.

Emission Control System Warranty

Repair Coverage and Limitations

Specifies where repairs are covered and conditions for denial.

Exclusions and Limitations

Lists items and conditions explicitly not covered by the warranty.

Emission Control System Warranty

Limited Liability Statement

Defines the extent of the distributor's liability and warranty disclaimers.

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