EasyManua.ls Logo

Bajaj Discover 100M User Manual

Bajaj Discover 100M
319 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Service Station
Manual
Service Station
Manual
Question and Answer IconNeed help?

Do you have a question about the Bajaj Discover 100M and is the answer not in the manual?

Bajaj Discover 100M Specifications

General IconGeneral
Displacement102 cc
BrakesDrum
Kerb Weight114 kg
Tyre Size (Front)2.75 x 17
Tyre Size (Rear)3.00 x 17
Wheelbase1255 mm
Ground Clearance165 mm
Engine Type4 Stroke, Single Cylinder
Transmission4-speed
Fuel Tank Capacity9.5 liters
Front SuspensionTelescopic
Rear SuspensionNitrox Gas Filled
Starting MethodKick and Electric
Maximum Power7.7 bhp @ 7500 rpm

Summary

Workshop Safety

General Information

Customer Information

Bajaj Genuine Parts

Use Bajaj genuine parts for optimum performance, life, and maintenance cost.

Technical Specifications

Engine & Transmission

Detailed specifications for the engine and transmission systems.

Chassis & Body

Specifications related to the vehicle's chassis and body components.

I Read... I learn

PM Schedule

Chart detailing periodic maintenance and lubrication intervals for the vehicle.

Importance of PM schedule execution

Explains the significance of following the PM schedule for product health and reliability.

Engine & Transmission

Tightening Torques

Specifies torque values for various engine and frame fasteners during assembly/disassembly.

Service Limit

Lists the standard and service limits for key engine components to ensure proper function.

Special Tools

Identifies and describes special tools required for engine dismantling and assembly.

Removal Of Engine From Frame

Step-by-step procedure for safely removing the engine from the vehicle frame.

SOP of Engine Dismantling

Detailed procedures for dismantling various engine sub-assemblies like cylinder head, piston, etc.

Engine Assembling - Important Skill Tips

Provides essential skill tips and procedures for assembling engine components correctly.

Engine Lubrication - low Of Oil

Illustrates the engine lubrication circuit and the flow of oil to various parts.

Fuel System

CO Checking and Setting

Procedure for checking and setting the CO% and idling RPM for optimal engine performance.

Engine Tune-up

Steps involved in tuning up the engine, including spark plug, paper filter, and tappet clearance checks.

Importance of PM Schedule Execution

Engine Oil Replacement

Detailed steps for replacing engine oil and oil filter.

Engine Oil Top Up

Procedure for topping up engine oil, including washing the vehicle and checking oil level.

Air Filter Element Removal and cleaning

Steps to remove, clean, and refit the air filter element using special tools.

SOP for Oil Strainer Cleaning

Steps to clean the oil strainer element at first servicing and during engine oil replacement.

SOP for Engine Oil Filter Replacement

Procedure for replacing the paper oil filter during free service and subsequent intervals.

SOP for Spark Plug Cleaning & Gap Checking

Steps for cleaning the spark plug and checking/adjusting the gap using a wire gauge.

SOP for Fuel Cock Sediment Bowl Cleaning

Procedure for cleaning the fuel cock sediment bowl using petrol and a nylon brush.

SOP for CO% Setting

Procedure for checking and setting the CO% and idling RPM for optimal engine performance.

ELECTRICALS CHECKING PROCEDURE

STANDARD OPERATING PROCEDURE

SOP for Front Brake Hose Replacement

Procedure for replacing the front brake hose and bleeding the brake system.

SOP for Brake Fluid Replacement

Procedure for replacing brake fluid, including cleaning and bleeding.

SOP for Front Fork Dust Seal & Oil Seal Replacement

Procedure for replacing front fork dust and oil seals.

Diagnosis & Troubleshooting

Trouble Shooting Encyclopedia

Reference for diagnosing and troubleshooting vehicle issues, available on portal or hard copy.

Related product manuals