CONTENTS
PULSAR 200 NS SERVICE STATION MANUAL
Dealer Development Center
Akurdi Pune
Discover 100 M
Service Station Manual
1
1
Foreword
3
2
General Information
7
3
Customer Information
15
4
Workshop Safety
I Read ..... I Learn
29
6
Vehicle Identification & Controls
Salient Features
34
35
37
41
43
30
32
FAQ's
Comparison with Competitors
Periodic Maintenance & Lubrication Chart
Pre-delivery Inspection Checklist
Importance of PM Schedule Execution
Fuel System
69
7
Co Checking & Setting
Engine Tune up
70
71
Standard Operating Procedure
72
Engine & Transmission
81
8
Tightening Torques
Special Tools - Engine
SOP for Engine Dismantling
Gear Transmission - Power Flow
Part Identification
Service Limit
Removal of Engine from Frame
Engine Assembling - Important Skill Tips
Engine Lubrication Flow of Oil
84
90
123
141
82
86
94
138
146
Technical Specifications
23
5
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