FOREWORD
This manual is designed primarily for use by trained
mechanics in a properly equipped shop.
A basic knowledge of mechanics, the proper use of
tools, & workshop procedures must be understood in
order to carry out maintenance & repair satisfactorily.
In order to perform the work efficiently and to avoid
costly mistakes, read the text, throughly; familiarize
yourself with the procedures before starting work, and
then do the work carefully in a clean area. Whenever
special tools or equipment are specified, do not use
makeshift tools or equipment. Precision measurements
can only be made if the proper instruments are used,
and the use of substitute tools may adversely affect safe
operation.
For the duration of the warranty period, we
recommend that all repairs & scheduled maintenance be
performed in accordance with this service manual. Any
repair procedure not performed in accordance with this
manual may void the warranty.
To get the longest life out the vehicle.
• Follow the Periodic Maintenance Chart in the Service
Manual.
• Be alert for problems & non-scheduled maintenance.
• Use proper tools and genuine Bajaj motorcycle parts.
Special tools, gauges, and testers that are necessary
when servicing Bajaj motorcycles are introduced by
the Service Manual. Genuine parts provided as spare
parts are listed in the Parts Catalogue.
• Follow the procedures in this manual carefully. Don't
take shortcuts.
• Remember to keep complete records of maintenance
and repair with dates and any new parts installed.
In this manual, the produce is divided into its major
systems and these systems make up the manual's
chapters. The contents / index guide shows you all of
the product's system and assists in locating their
chapters. Each chapter in turn has its own comp-
rehensive table of contents.
For example, if you want carburettor information, to
locate the Fuel System Chapter.
How to Use This Manual
Whenever you see these WARNINGS and CAUTION
symbols, heed their instructions! Always follow safe
operating and maintenance practices.
WARNING
This manual symbol identifies special instructions
or procedures which, if not correctly followed,
could result in personal injury, or loss of life.
CAUTION
This caution symbol identifies special instructions or
procedures which, if not strictly observed, could result
in damage to or destruction of equipment.
SKILL TIP / NOTE
This symbol indicates points of particular interest
for more efficient and convenient operation.
H Indicates a conditional step or what action to take
based on the results of the test or inspection in the
procedural step or sub-step it follows.
In most chapters an exploded view illustration of the
system components are incorporated.
In these illustrations you will find the instructions
indicating which parts require specified tightening torque,
oil, grease or a locking agent during assembly.
Discover 100 M
Service Station Manual
2
Dealer Development Center
Akurdi Pune
To Next Page
Loading...
Need help?
General
