SOP FOR DISMANTLING ENGINE
Pulsar 150/180 DTS-i
Service Station Manual
109
Dealer Development Center
Akurdi Pune
Using Special Tool : Sprocket Catcher
- 3710 DH 36
Remove :
• Allen bolt
• Spacer
• Cam sprocket
• Collar
• Cam shaft assly
(A)
Note : Hold the cam chain up right using soft copper wire or thread. Do not use
cotton waste for holding the cam chain.
Remove :
• Cylinder head assembly
• 2 Dowels
• Gasket cylinder head
Remove :
• 2 Banjo bolts
• Copper gasket
• Bolt
• Oil Pipe
(A)
(B)
Remove :
• Non tensioner side chain guide
• Cylinder block assembly
A
B
A