SOP FOR DISMANTLING ENGINE
Using Special Tool : Drift - 74 9309
89
Remove :
• Piston pin lock LH & RH side
• Piston pin
• Piston assembly
Note : Place a piece of clean cloth above hallow portion of cranckcase to arrest
piston pin circlip if it falls during fitment.
Warning : When tapping the drift for removal of piston pin, confirm
that the connecting rod is held firmly against the direction of tapping to
avoid damage to big end bearing connecting rod of crankshaft.
Remove :
• Block gasket
• 2 Dowels (A)
Note : Tie the cam chain firmly using soft copper wire/thread firmly to avoid slipping
down into crankcase.
A
Pulsar 150/180 DTS-i
Service Station Manual
110
Dealer Development Center
Akurdi Pune
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