SOP FOR DISMANTLING ENGINE
Remove :
• Bolt on LH side crankcase (Magneto side)(B)
Remove :
•
8 bolts on LH side crankcase
• Split the Crankcase halves.
Note : Before separating crankcase halves confirm that all the crankcase joining
bolts are removed and the sprocket cam drive with parallel pin on crankshaft
assembly is removed.
B
Remove :
• 2 Shafts & of gear shifter fork.(A) (B)
• 3 fork shifts (1 small for input 2 big for output shaft.
• 3 Rollers
• Drum change
A
B
Remove :
•
Crankcase gasket
• 2 dowels
• Crankshaft assly
Pulsar 150/180 DTS-i
Service Station Manual
120
Dealer Development Center
Akurdi Pune