ASSEMBLY - ENGINE
Pulsar 150/180 DTS-i
Service Station Manual
135
Dealer Development Center
Akurdi Pune
• Using Arbour Press
Fit :
• Small Bearing (D)
• Bigger Bearing (C)
Note : Apply thin layer of oil on sliding surfaces of shaft for smooth sliding of
bearing.
Assembling Head Cover
Fit :
• Roller rocker arm
• Tappet screw
• Tappet nut
Assembling Head Cover
Fit :
• Roller rocker arm (C)
• Set of 2 plan & 1 wave washer (B)
• Rocker arm shaft (A)
• Gaskets
• Dummy plugs
Note : Repeat the same procedure for fitment of
other roller rocker.
A
B
C
Cylinder Head
Fit :
• Valve steam seals
• Slide the valve from below
• Place the Valve Springs (C&D) (Inner
& Outer closed coiled ends placed at
the bottom side)
• Valve spring retainer (B)
• Press the valve springs
• Fit the cotter valves (A) and release the special tool
Similarly carry out the same procedure to assemble the other Valve
in the Cylinder head.
Using the Sp. Tool Valve Spring Compressor 37 1031 07 and Adaptor
37 10DJ 78
Note : Ensure that there is no valve leakage. If required pour the petrol in intake
and exhaust manifold & observe leakage at the valve head.
A
B
D
C
F
E
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