ASSEMBLY - ENGINE
Caution : Check oil supply to big end bearing by pumping oil in the
clutch side end of crankshaft and let oil come out of con-rod big end
sides.
Fit :
• Drum Change
• Shaft Gear Shift
• 2 Dowels
• Gasket
Fit :
• Crankshaft
Fit :
• Crankcase RH
• Bolts (LH & RH Side)
Caution : Use a sharp blade or knife to cut off any protruding ‘Gasket’.
This is very important for preventing any oil leakage from ‘Crankcase’
and ‘Cylinder Block Joint’. Don't apply grease / any adhesive to
‘Crankcase Gasket’ as these ‘Gasket’ when comes in contact with oil
expands and seals hidden cavities.
Fit :
• Parallel Pin.
• Sprocket Cam Drive
• Cam Chain
Note : Hold the cam chain upright using a soft copper wire or a thread.
Fit :
• ‘Square Key
• ‘Primary Gear’.
Pulsar 150/180 DTS-i
Service Station Manual
140
Dealer Development Center
Akurdi Pune