ASSEMBLY - ENGINE
Fit :
• Copper Plated Washer
• Tighten bolts as per sequence
st : 4 Domed cap nut
nd : 4 Long bolts of Head Cover
rd : 2 Longest bolts of Head cover
I
II
III
Note : Improper tightening sequence of bolts may cause permanent warpage in
cylinder head cover and it can get damaged permanently.
Fit :
• Cam Shaft Cap
• Apply thin layer of liquid gasket to
head cover
• Head Cover
Note :
• Do not apply liquid gasket on to the cam
shaft cap and other inside mounting areas.
• Refer Skill Tip for more details
Fit :
• Cam Chain Tensioner
• 2 bolt
• Release the tensioner plunger bolt
• Dust cap and ‘O’ ring’
I
III
II
II
Adjust :
• Check and adjust the tappet
clearance
0.05 mm 0.1 mm
Exhaust ValveInlet Valve
Pulsar 150/180 DTS-i
Service Station Manual
148
Dealer Development Center
Akurdi Pune
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