Bajaj pulsar DTS-i - Page 179

SOP FOR FRONT FORK DUST SEAL & OIL SEAL REPLACEMENT
Note :-
1. Never reuse oil seal.
2. Always replace the fork oil seal along with dust seal of same
manufacturer.
3. Front fork oil seal fitment direction should be as shown in photograph.
• Fit the oil seal by using oil seal fitment special tool and insert the snap
ring and dust seal.
• Fill recommended quantity
of fork oil (320 +2.5ml) and
insert spring, washer &
spacer tube.
• Initially hand tighten the fork bolt by pressing it and then fully tighten by
14 mm Allen key.
• Remove fork inner pipe from under bracket & take out the special tool as
shown in photograph.
Note:
For fitment of fork leg on vehicle follow the reverse order of removal steps.
Pulsar 150/180 DTS-i
Service Station Manual
175
Dealer Development Center
Akurdi Pune