SOP FOR CALIPER PISTON SEAL AND DUST SEAL REPLACEMENT
Note :
• Use DOT-3 / brake fluid from a sealed container.
• Ensure no leakage of brake fluid through brake hose / benjo bolts /
caliper assembly.
• Carry out air bleeding if required.
DOT-4
• Fit caliper assembly on fork mounting & fit the brake hose pipe by
tightening banjo bolt.
• Remove reservoir cap & rubber diaphragm. Fill brake fluid up to max
level.
• Remove the air by bleeding process. Maintain oil level above MIN mark.
• Re-fit rubber diaphragm & reservoir cap. Check brake effectiveness.
• Drive the vehicle & confirm brake effectiveness.
Pulsar 150/180 DTS-i
Service Station Manual
201
Dealer Development Center
Akurdi Pune
k[l)pr a[s[Àbl)n[ fi[k< upr f)T kr) b\[k hi[s piepn[ f)T kri[ b[ºÔ[ bi[ÃT
Wiri
r)zvr k[p an[ rbr Diyifim< n[ bhir kiQ) b\[k ai[eln[ l[vl s&F)
um[ri[.
Max
¾l)D)>g p\i[s[s kr) hvi bhir kiQi[ an[ ai[el l[vl s&F) j$r) C[.Min
rbr Diyifim< an[ r)z<vr k[p f)T kri[ an[ b\[k)G c[k kri[.
vihn cliv) b\[k bribr lig[ C[ k[ nh) t[ c[k kri[.
ni[>F: h>m[Si .3/ 4 ai[el vipri[
¹yin riKv& k[ ai[el b\[k hi[s/b[ºÔ[ bi[ÃT/k[l)prmi>Y) ni hi[y
j$r) hi[y ti[ a[r ¾l)D)>g kri[.
DOT DOT