Bajaj pulsar DTS-i User Manual

CONTENTS
PULSAR 200 NS SERVICE STATION MANUAL
Dealer Development Center
Akurdi Pune
Pulsar 150/180 DTS-i
Service Station Manual
1
1
Foreword
3
2
General Information
7
3
Customer Information
15
4
Workshop Safety
I Read ..... I Learn
31
6
Vehicle Identification & Controls
Salient Features
37
32
36
FAQ's
Fuel System
73
7
Co Checking & Setting
Engine Tune up
74
75
Standard Operating Procedure
77
Engine & Transmission
85
8
Tightening Torques
Special Tools
Engine Dismantling
Part Inspection Parameters
Engine Lubrication - Flow of Oil
Gear Transmission Power Flow
Service Data
Engine Removal from Frame
Engine Sub-Assemblies Dismantling
Assembly of Engine
88
99
122
132
86
91
Important Points to Remember
95
102
127
151
155
Technical Specifications
23
5
39
42
44
Periodic Maintenance & Lubrication Chart
Pre-delivery Inspection Checklist
Importance of PM Schedule Execution
Carburettor Circuits
79
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Bajaj pulsar DTS-i Specifications

General

Fuel System	Carburetor
Transmission	5-speed
Kerb Weight	144 kg
Bore	57 mm
Compression Ratio	9.5:1
Wheelbase	1320 mm
Ground Clearance	165 mm
Engine Type	4-stroke, Air-cooled, DTS-i
Front Brake	Disc
Rear Brake	Drum
Front Suspension	Telescopic
Rear Suspension	Nitrox Shock Absorber
Fuel Tank Capacity	15 L
Clutch	Wet Multi Plate
Frame Type	Double Cradle
Rear Tyre	100/90 x 17 - 55 P
Starting	Self/Kick Start