Pulsar 150/180 DTS-i
Service Station Manual
39
Dealer Development Center
Akurdi Pune
PERIODIC MAINTENANCE & LUBRICATION CHART
1. Clean the vehicle with water wash Ensure to prevent water
& dry completely entry in Petrol tank,
Silencer & electrical
Parts. Use caustic free
detergent for washing.
2. Engine oil (Bajaj DTSi 10000 oil) C,R R Top R Top R Top R BGO DTSi 20W40 for
& engine oil filter* Up Up Up 100cc models.
BGO DTSi 20W50 for
Models above 125cc.
3. Oil strainer CL CL CL CL CL Oil strainer cleaning at
the time of oil change.
4. Body centrifugal filter** CL CL CL CL
5. Starter Clutch (Dry Type)** L L L L L L L Use recommended
Molycote grease.
6. Spark plug CL,A,R CL,A CL,A R
7. Air cleaner element ***& cover ‘O’ ring CL,R CL CL CL R CL CL R
8. In line paper filter or R R R
Fuel cock paper filter.
9. Fuel cock sediment bowl cleaning CL CL CL
10. Carburettor rubber duct C,R C,R
11. Fuel pipe C,R C C C R C C R
12. Valve tappet clearance C,A C,A C,A C,A C,A C,A C,A C,A
13. Non-Sealed drive chain CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
cleaning & lubrication
14. Sealed drive chain CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A Customer to apply OKS
cleaning & lubrication chain lub spray at every
500 kms.
15. Engine air breather tube C C C C C C C C
16. Silencer drain hole cleaning CL CL CL CL CL CL CL
17. Silencer tail pipe cleaning** CL CL CL CL CL CL CL
18. Brake cam & brake pedal pivot pin C,L,R C C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use recommended
AP grease.
19. Brake lining or pad - C,R C,R C,R R C,R C,R R Replace brake shoes
Check wear indicator / brake pad at every
15000 Kms.
20. Brake fluid level **- top up / replace C,A,R C,A R Use recommended
brake fluid (DOT3/DOT4)
21. Disc brake assly -- Check functionality, C C C C
leakage or any other damage.
22. All cables & rear brake pedal-free play C,A C,A C,A C,A C,A C,A C,A C,A
23. Battery electrolyte level, specific gravity C,A C,A C,A C,A C,A C,A C,A C,A Not applicable for
VRLA battery
24. Wiring harness & Battery connections- C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
routing, tie bands & clamps tightness.
3333333
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
500
~
750
2nd
4500
~
5000
3rd
9500
~
10000
4th
14500
~
15000
5th
19500
~
20000
6th
24500
~
25000
7th
29500
~
30000
Kms
Subsequent
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