25. Ignition switch barrel cleaning & C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use recommended
handle bar control switches Wd40 spray
contacts cleaning.
26. Steering play C,A C,A C,A C,A C,A C,A C,A C,A
27. Steering stem bearing*** & C,CL,L,R C,CL, C,CL, C,CL, Check & replace if
Cap steering bearing (Plastic)** L,R L,R L,R Damaged. Use HP
Lithon RR3 grease for
lubrication.
28. Main stand & side stand pin** CL,L CL,L CL,L CL,L Use recommended
AP grease.
29. Swing arm pivot pin L L L L L L L
(for non silent bush)**
30. All fasteners tightness C,T C,T C,T C,T C,T C,T C,T C,T
31. Engine foundation silent bushes** C C C
32. General lubrication-Clutch lever, L L L L L L L L Use recommended
front brake lever, kick lever. AP grease.
33. Idle speed / CO% C,A C,A C,A C,A C,A C,A C,A C,A
34. Coolant level in expansion tank** C,A C,A C,A C,A C,A C,A C,A C,A Use recommended
'Ready to use coolant'.
35. Coolant hose damage/clamps/leakage** C C C C C C C
36. Radiator fins** C C C C C C C
37. Spoke tightening**-Front & Rear C,T C,T C,T C,T C,T C,T C,T C,T
Pulsar 150/180 DTS-i
Service Station Manual
40
Dealer Development Center
Akurdi Pune
PERIODIC MAINTENANCE & LUBRICATION CHART
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
500
~
750
2nd
4500
~
5000
3rd
9500
~
10000
4th
14500
~
15000
5th
19500
~
20000
6th
24500
~
25000
7th
29500
~
30000
Kms
Subsequent
* It is strongly recommended to use only Bajaj genuine oil,In case of any other engine oil of same specifications is used the frequency would be
every 5000 kms.
** As applicable to model
*** More frequent cleaning may be required while driving in dusty environment.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts, Oil, Coolant, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber ‘O’ rings / oil seals / pipes,
Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same are chargeable to customer.
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