PREVENTIVE MAINTENANCE CHART
33
Service Support - M/C
Service Station Manual
Sr.
No.
Activities / Check
points
Recommended frequency -- Service interval & Kms
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th 15th 16th
500
~
750
5 K 10 K
14.5
~ 15
K
19.5
~ 20
K
24.5
~ 25
K
29.5
~ 30
K
34.5
~ 35
K
39.5
~ 40
K
44.5
~ 45
K
49.5
~ 50
K
54.5
~ 55
K
59.5
~ 60
K
64.5
~ 65
K
69.5
~ 70
K
74.5
~ 75
K
Remarks
10
EVAP system
Hoses- check for
cracks
C,R C,R C,R
Drain EVAP "Y" connection drain tube.
Replace if found cut / damaged
11
Engine oil cooler
fins
C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R If found damaged, replace it.
12
Silencer drain hole
cleaning
CL CL CL CL CL CL CL CL CL CL CL CL CL CL
13
Wiring harness
connections,
routine & Conduit /
PVC sleeve / Tie
band inspection.
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,
T
C,A,T
Damaged conduit / PVC sleeves protection by
applying electrical tape film & ensure tie bands
to specific location.
14
Battery connections
& health by load
tester. +ve terminal
cap fitment.
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,
L,T
C,A,L
,T
Apply petroleum jelly on battery terminals.
Use Midtronics battery tester.
In case of Battery removal
1.Battery negative terminal to be disconnected
2.Latch seat bkt to be removed
15
Ignition switch
contacts cleaning
CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use recommended WD40 spray
16
HT coil connections
(Primary and
Secondary)
C,T C,T C,T
17
Starter motor &
starter relay
connections
C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T C,T
PREVENTIVE MAINTENANCE CHART
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