Sr.
No.
Activities / Check points
Recommended frequency -- Service interval & Kms
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th 15th 16th
500
~
750
4.5
~ 5
K
9.5
K K K K K K K K K K K K K
74.5 ~
75 K
Remarks
PREVENTIVE MAINTENANCE CHART
34
Service Support - M/C
Service Station Manual
18
Oil pressure indicator check on
console post ignition ON.
C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R
Icon should disappear post engine ON.
After 4000 rpm, no icon should be
displayed.
19
Check fault code, Clear fault
history, Update latest hex file if
applicable
C C C C C C C C C C C C C C C C
20
Sealed Drive chain wear** – Clean,
lubricate & adjust. Replace if
required
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,
L,A
CL,L,A
During 1st free service use OKS spray
for chain cleaning without removing
chain from vehicle.
During other services clean chain with
Diesel+ SAE 90 oil ration of 50:50 &
lubricate by SAE 90 oil.
(Customer to use OKS chain lube
spray at every 500 kms
Setting of chain play/slackness (20 -30
mm in 1G/both wheels on ground)
21 Main stand & Side stand pivot pin
CL,
L
CL,
L
CL,
L
Use recommended AP grease. Main
stand will be supplied as an accessory.
22 Steering play C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A
23
Steering stem bearing & Cap
steering bearing (Plastic)**
C,C
L,L
C,C
L,L
C,C
L,L
C,C
L,L
C,C
L,L
C,C
L,L
C,C
L,L
Replace if required. Use Limaplex
HTX3 grease for lubrication
24 Front fork oil & seals C,R C,R C,R C,R C,R C,R R C,R C,R C,R C,R C,R R C,R C,R C,R
Replace oil and oil seal +Dust seal in
pair at every 30000kms
25 Swing arm NRB for more play L
Lubricate NRB at every 40,000 kms
Use AP grease.
PREVENTIVE MAINTENANCE CHART
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