Sr.
No.
Activities / Check points
Recommended frequency -- Service interval & Kms
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th 15th 16th
500
~
750
4.5
~ 5
K
9.5
K K K K K K K K K K K K K
74.5 ~
75 K
Remarks
PREVENTIVE MAINTENANCE CHART
35
Service Support - M/C
Service Station Manual
26
Front & Rear Brake pads for wear
limit.
C,R C,R C,R R C,R C,R R C,R C,R R C,R C,R R C,R C,R R Replace at every 15000 Kms
27
1.Check source of leakages if any
in the brake system.
C,A,
R
C,A,
R
C,A,
R
C,A,
R
C,A,
R
C,A,
R
R
C,A,
R
C,A,
R
C,A,
R
C,A,
R
C,A,
R
R
C,A,
R
C,A,
R
C,A,R
Check & Top up DOT4 brake oil in
every service.
2.Check Front & rear brake hose
condition.
Replace DOT 4 brake oil & Master /
Caliper seals at every 30000kms
3.Check Brake fluid level and top
up, if needed.
28
Rear sprocket fasteners for
looseness.
C,T C,T C,T C,T C,T C,T C,T C,T Torque-3.5 - 3.8 Kgf-m
29
Rear wheel rubber shock dampers
for excess play.
C,R C,R C,R C,R C,R C,R C,R
Replace rear wheel rubber shock
damper if required
30
Clutch & Throttle cable free play
adjustment
C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A Replace cables if operation found hard.
31 Head light focus adjustment C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A
32
Check & confirm all lights / LEDs /
Switches / Horn working.
C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A
Contact type switches if found sticky
then use recommended WD40 spray
33
General lubrication –
Rear brake pedal
C,L C,L C,L C,L C,L C,L C,L C,L C,L C,L C,L C,L C,L C,L C,L C,L Use recommended AP grease.
34 Tyre air pressure. C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A
Front - 1.75 Kgf/cm² (25 PSI)
Rear (Solo) - 2 Kgf/cm² (28 PSI)
Rear (Pillion)-2.25 Kgf/cm² (32 PSI)
35 Mirror position & joint firmness. C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A C,A
PREVENTIVE MAINTENANCE CHART
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