41
Service Support - M/C
Service Station Manual
Check Point
What to check
How to check
Recommendation /
Reference
Workshop
Observation
Tools , equipment
& consumables
required
Fasteners Torque
values
1.Front & rear axle
Using dial torque
wrench
8 to 10 Kgf-m
Dial torque
wrench 20 Kgf-m
2.Engine foundation
Engine foundation -
Front bottom : 4 to 4.2 Kgf-m
3.Rider (bottom bolt
only)/Pillion foot rest holder
(Stay)
1.8 to 2.2 Kgf-m
2. Check Points during / after starting the vehicle
Switch Operation
RH & LH control switch,
ignition switch, clutch switch
& brake switches
Check for smooth
operation &
functioning
_
Horn
Coupler connection,Horn
sound.
By hearing _
All Bulbs Working
Head lamp Tail / stop lamp,
Side indicators, Speedo
bulb, No. plate lamp
Check functioning. _
Speedometer
Working of speedometer,
Odometer, Trip meter, Fuel
gauge , Clock. Gear
indicator, AFE, DTE
Fuel gauge-By
filling fuel.
Clock-Set clock if
required as per
SOP.
Speedometer, Odo meter & trip
meter working to be checked
during / after test ride
Funnel for filling
petrol &
measuring jar
Working of all signal
indicators icons (N, Turn
signal, Side stand, High
beam, oil pressure, Engine
Temp, Low battery, MIL,
ABS, Service reminder & B
Logo)
By observing
speedo Indications
after switching ON
ignition switch.
ABS icon will turn off if vehicle
speed is more than 5 Kmph
Fi icon will glow if there is any
malfunction in FI system.
Headlamp
Head light Low beam focus
checking
As per head light
focus checking
SOP.
Refer head light focus values
chart. Focus to be checked with
rider & from a distance of 5
meters.
Head light
Focus display
chart with 5m
mark.
3. Check Points during Test Ride
Gear shifting Smooth operation
In case of any issue during
test ride, vehicle to be
attended in workshop.
A.P.Grease,Fe
eler
gauge,Multimet
er.
Driveability
Throttle response, Brakes
effectiveness- Front & Rear
Engine noise No abnormal noise
4. Visual inspection for dent, scratches, rust etc.
5. Clean the vehicle thoroughly before delivery to customer.
Note -
Vehicle FIFO system required with monitoring system.
Vehicles to be dispatched to network only after carrying out PDI activity at Dealership.
PDI CHECK SHEET
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