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Baker Hughes Masoneilan 21000 Series - User Manual

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Baker Hughes Data Classication: Public
21000 Series
Top Guided Globe Valve
with Lo-dB
/Anti-cavitation/API 6A capabilities
Instruction Manual (Rev.F)
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Baker Hughes Masoneilan 21000 Series Specifications

General IconGeneral
BrandBaker Hughes
ModelMasoneilan 21000 Series
CategoryControl Unit
LanguageEnglish

Summary

Safety Information

About this Manual

Provides information on manual changes, copying restrictions, and contact details.

Useful Life Period

Estimates the operational lifespan of the valve and factors affecting it.

Warranty

Details the warranty terms for Baker Hughes products.

Introduction

General

Unpacking

Installation

Piping Cleanliness

Ensures pipes are clean before valve installation to prevent leaks.

Isolation Bypass Valve

Describes installing a bypass for maintenance without service interruption.

Installation

Flow Direction

Ensures correct valve installation based on fluid flow direction arrow.

Heat Insulation

Guidance on insulating valve bonnets and personal safety measures.

Body Disassembly

Threaded Trim

Procedure for disassembling the body with threaded trim components.

Quick-Change Trim

Procedure for disassembling the body with quick-change trim components.

Maintenance & Repair

Threaded Seat Ring Removal

Method for removing threaded seat rings, including fabrication of tools.

Bushing Removal

Procedure for removing the bonnet bushing if necessary.

Lapping Seats

Process for achieving a close fit between plug and seat ring for leak reduction.

Maintenance & Repair

Lo-dB Plug

Maintenance procedures for valves with Lo-dB plugs, referring to other sections.

Plug Stem Pinning

Field procedures for pinning plug stems, including replacement steps.

Packing Box

Braided PTFE with Carbon or Aramid Core (Standard)

Procedure for replacing PTFE/Carbon/Aramid packing rings.

Flexible Graphite Rings

Procedure for replacing flexible graphite packing rings.

LE Packing

Instructions for installing Masoneilan Low-E packing for emissions control.

Packing Box

Packing Box Efficiency

Guidance on maintaining packing box tightness and efficiency.

Soft Seat Plug

Procedure for removing and replacing the soft seat plug insert.

Valve Body Reassembly

Threaded Trim

Steps for reassembling the valve body with threaded trim.

Valve Body Reassembly

Quick-Change Trim

Steps for reassembling the valve body with quick-change trim.

High Pressure & Angle Design

Actuators

Types 87;88 Actuators

Instructions for assembling and connecting Type 87/88 actuators to the valve.

Bellows Seal Assembly

Bellows Valve Disassembly

Threaded Trim

Procedure to disassemble bellows valve body with threaded trim.

Quick-Change Trim

Procedure to disassemble bellows valve body with quick-change trim.

Repair

Plug;Stem Bellows;Bonnet Extension S;A

Procedures for replacing plug, stem, bellows, and bonnet extension assemblies.

Plug Stem Pinning

Field procedures for pinning plug stems, including replacement options.

Plug and Seat Ring Seating Surfaces

Bonnet Reassembly

Valve Body Reassembly

Actuator to Body S;A and Plug Stem Adjustment

Actuation

Type 87;88 Multi-Spring Diaphragm Actuators

Instructions for connecting and setting Type 87/88 actuators to the valve.

Cylinder Actuators

Connecting Double Acting (Model 51)

Connecting Model 51 double acting cylinder actuator.

Connecting Air to Extend (Model 52)

Connecting Model 52 single acting cylinder actuator.

Connecting Air to Retract (Model 53)

Connecting Model 53 single acting cylinder actuator.

Appendix for high pressure valves 21000 API 6 A Series

Introduction

Provides an overview of the appendix content.

General

Covers general aspects of the 21000 API 6A Series valves.

Scope

Defines the scope of instructions for 21000 API 6A Series valves.

Serial Plate

Describes information found on the actuator and valve serial plates.

After Sales Service

Information on Baker Hughes's after-sales technical support services.

Spare Parts

Guidance on ordering manufacturer's replacement parts.

Actuator and Other Accessories

Information on actuators and other accessories with reference to instruction manuals.

Warranty

Details warranty terms for 21000 API 6A Series valves.

Unpacking

Installation

Piping Cleanliness

Ensures pipes are clean before valve installation to prevent leaks.

Isolation Bypass Valve

Describes installing a bypass for maintenance without service interruption.

Flow Direction

Ensures correct valve installation based on fluid flow direction arrow.

Heat Insulation

Guidance on insulating valve bonnets and personal safety measures.

Body Disassembly

Packing Box

Instructions for handling the packing box and packing components.

Valve Body Reassembly

Prior to assembly the body sub-assembly

Checks and preparation before assembling the valve body.

Trim assembly

Procedures for assembling the valve trim components.

CS Ring mounting

Instructions for mounting the CS ring into the integral seat-ring/cage.

Integral Seat-Ring;Cage mounting on the body

Steps to mount the integral seat-ring/cage into the valve body.

Integral Plug;Stem mounting on the integral Seat-Ring;Cage

Procedure for mounting the plug/stem onto the integral seat-ring/cage.

Packing box assembly

Detailed steps for assembling the packing box components.

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