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Balboa Water Group TP400 - User Manual

Balboa Water Group TP400
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Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417, 834 b2,
Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
42217 C
Balboa's BP Troubleshooting & Service Manual
50
Hz
SPA CONTROL SYSTEMS PANELS
BP600
BP2100G1
TP900, TP800,
TP600, TP400
THIS MANUAL COVERS THE FOLLOWING:

Table of Contents

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Summary

Introduction to Balboa Spa Control Systems

Critical Safety Warnings

Highlights dangers of electric shock, need for qualified electricians, and safety precautions.

Qualified Technician Required for Service

Basic Installation and Configuration Guidelines

Provides essential guidelines for electrical installation, including wire gauge and connections.

CSA Compliance and Safety Standards

Outlines safety compliance requirements related to CSA standards for spa equipment.

Equipment Overview

Service Tools and Parts Checklist

Lists essential tools and recommended parts for spa service calls.

General Troubleshooting and Servicing of Spa Electrical Equipment

Basic Control System Troubleshooting

Testing a System with Power

Heater Start Up Information

Explains the heater's testing phase and operational sequence for proper water flow.

Preliminary Panel Check

Guides on checking the topside control panel for diagnostic messages and operational issues.

Flashing Heat LED on TP600 (Heat Waiting)

Describes the normal 'Heat Waiting' state indicated by a flashing heat LED on TP600 panels.

Troubleshooting Pumps: Problem and Cause

Troubleshooting Using Resistance and Ohms Law

Testing a Fuse: Continuity

Troubleshooting Heater Resistance

Troubleshooting Heater Posts Resistance to Heater Housing

Troubleshooting with Voltage

Verifying Incoming Voltage at the Terminal Block

Testing Pump Fuses for Damage (BP2100)

Testing Heater Voltage - All BP Systems

A Safer Way to Test Heater Voltages

Testing Pump Fuses for Damage (BP600)

Testing Heater Amperage

Testing Pump Speeds at AMP Connector

Testing the Sensor Set

TP800, TP900 Priming Mode Start-up Sequence

Priming Mode Operations

Details the priming mode, pump activation, and heater disabling during this phase.

Exiting Priming Mode

Instructions on how to manually exit priming mode and the system's automatic termination.

TP800, TP900 Sensor and System Related Messages

Heater Status and Flow-Related Messages

Explains messages related to heater operation, water flow issues, and system checks.

TP800, TP900 Sensor and System Related Messages (cont.)

Ground Fault Circuit Interrupter (GFCI) Function

Explains the GFCI's role in safety, installation verification, and forcing the trip test.

Specific System and Error Messages

Details common messages for unknown temperature, freeze conditions, overheating, and errors.

TP400, TP600 Preparation and Priming

Pump Activation and Exiting Priming Mode

Details on how to activate pumps during priming and exit the mode correctly.

TP400, TP600 Messages (cont.)

Troubleshooting Flow Issues and Sensor Messages

Covers flow-related checks, sensor balance, and sensor failure messages.

Key Messages and Operational Alerts

Details messages for priming, unknown temperature, freeze conditions, and water heat alerts.

System Status and Error Codes

Details messages for no communication, test software, memory errors, configuration, and pump faults.

TP400, TP600 Utilities Menu - GFCI Test Feature

Forcing the GFCI Trip Test

Procedure to manually initiate the GFCI trip test for verification and safety.

Balboa Water Group BP Wiring Diagrams

Wiring Diagram - BP2100 G1

Detailed wiring diagram for the BP2100G1 control system, including part number 56389-01.

Wiring Diagram - BP21 MSSH, Part Number: 56381

Wiring Diagram - BP600;BP1600, Setup 1-16

Wiring Diagram - BP600;BP1600, Setup 2-32

Balboa Water Group TP400 Specifications

General IconGeneral
ModelTP400
CategoryControl Systems
ManufacturerBalboa Water Group
Frequency60Hz
Display TypeLCD
Humidity Range10% to 90% non-condensing
Featurestemperature adjustment
Operating Temperature0°C to 40°C

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