Balboa Water Group TP800

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Troubleshooting Manual88 pages

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Summary

Introduction

Electrical Codes and Compliance

Requirements for electrical wiring methods and materials according to national and local codes.

BP Diagnostic Service Manual Availability

Information on obtaining technical manuals for general servicing and troubleshooting.

Qualified Technician Requirement

Basic Installation & Configuration Guidelines

Guidelines for using correct conductors, torque, and ensuring accessible disconnects.

CSA Compliance Requirements

Safety and compliance requirements based on CSA standards, including GFCI and suction guard usage.

General Troubleshooting & Servicing Electrical Equipment

Electrical Safety Warnings and Precautions

Essential safety guidelines, warnings, and tips for servicing electrical equipment.

Basic Control System Troubleshooting: Voltage & Fuses

Low Voltage and Brown Outs

Discusses low voltage and brown-outs as common causes of control system issues.

System Power Input Fuse Check

Procedure for testing and replacing the system's power input fuse.

Component Amperage Draw Testing

Instructions on testing amperage draw of pumps and blowers.

Testing System Operation with Power

Overheating Causes and Checks

Key checks to perform to identify and resolve spa overheating issues.

Wiring Checks: Precautions and Inspection

RCD & Service Disconnect Wiring Checks

RCD Line-In Wiring Check

Procedure for checking RCD line-in wiring connections at the breaker box.

RCD Line-Out Wiring Check

Procedure for checking RCD line-out wiring and verifying proper RCD installation.

Troubleshooting Pumps: Problems & Causes

Testing Equipment: Acceptable Ranges

Voltage and Amperage Guidelines

Lists acceptable voltage ranges and general motor amperage guidelines.

Temperature and Heater Specifications

Provides sensor Ohm tables and heater type specifications for testing.

Testing Fuses for Continuity

Troubleshooting Heater Resistance

Troubleshooting Heater Posts to Housing Resistance

Troubleshooting with Voltage: Safety First

Verifying Incoming Voltage at Terminal Block

Testing Pump Fuses (BP2100) with Voltage

Testing Heater Voltage: All BP Systems

Safety Precautions for Heater Voltage Testing

Crucial safety warnings and methods to avoid when testing heater voltage.

Safer Heater Voltage Testing Method

Testing Pump Fuses (BP600) with Voltage

Testing Heater Amperage

Testing Pump Speeds at AMP Connector

Testing the Sensor Set

Software Setups and Test Mode Access

Accessing Test Menu and Software Setups

Steps to access the Test Menu via DIP switch and change software setup configurations.

Removing the Heater Assembly

System Circuit Board Removal & Replacement

Installing a System Circuit Board

Steps for reinstalling a system circuit board, including torque and connections.

Removing a System Circuit Board

Detailed steps for safely removing a system circuit board, including precautions.

TP800;TP900 Priming Mode: Startup Sequence

TP800;TP900 Sensor and System Messages (cont.)

GFCI Function and Test Procedures

Explains the GFCI's role as a safety device and its importance for installation verification.

GFCI Trip Test Procedures and Warnings

Details on forcing the GFCI test, expected results, and safety considerations.

TP400;TP600 Preparation and Priming Guide

Preparation, Filling, and Priming Mode

Priming Pumps and Exiting Mode

How to prime pumps, important notes on running time, and exiting priming mode.

TP400;TP600 Utilities Menu: GFCI Test

Forcing the GFCI Trip Test and Safety

Procedure for manually initiating the GFCI test, expected results, and safety considerations.

Balboa BP Wiring Diagrams: BP2100 G1

BP21 MSSH Wiring Diagram