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Baldor TS35 - User Manual

Baldor TS35
90 pages
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Tier 2/3 Towable Generators
(Trailer and Skid Mounted)
(Diesel Liquid Cooled)
TS25, 35, 45, 60, 80, 130, 175, 250 and 400
Installation & Operating Manual
8/06 MN2417

Table of Contents

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Baldor TS35 Specifications

General IconGeneral
BrandBaldor
ModelTS35
CategoryInverter
LanguageEnglish

Summary

Baldor Tier 2;3 Towable Generators Installation & Operating Manual

California Proposition 65 Warnings

Product Safety Information

Safety Notice

General precautions for safe operation and maintenance of the equipment.

Owner Operator Responsibility

Defines responsibilities of the owner/operator for safe installation and use.

Thorough Manual Review

Emphasizes understanding manual content for safe operation.

Product Safety Information

Safety Symbols and Precaution Statements

Explains hazard symbols and classifications used in the manual.

Critical Safety Instructions

Essential instructions for safe generator installation, operation, and maintenance.

Product Safety Information

Operation Safety Warnings

Critical safety warnings related to operating the generator and trailer.

Product Safety Information

Burn Hazard Warnings

Precautions regarding hot surfaces and engine coolant hazards.

Installation Safety Warnings

Important safety guidelines for generator installation procedures.

Product Safety Information

Battery and Electrical Safety Warnings

Safety precautions for battery handling and electrical work.

Product Safety Information

Cautionary Statements

Notes on proper installation, part usage, and environmental considerations.

General Information

Baldor Generator Limited Warranty

Details warranty coverage for generator parts and labor.

Receiving and Installation

Receiving and Inspection Procedures

Steps to follow upon receiving the generator, including damage checks.

Generator Lifting Guidelines

Instructions for safely lifting the generator unit.

Selecting a Physical Location

Criteria for choosing a suitable and safe installation location.

Receiving and Installation

Generator Mounting and Clearance

Details on mounting dimensions and required clearance for airflow.

Securing Skid-Mounted Generators

Instructions for securing skid-mounted generators to a base.

Receiving and Installation

Hot Exhaust Gas Safety

Warnings about dangerous exhaust fumes and directing hot gases.

Installation Procedures Overview

Overview of installation steps and contractor responsibilities.

Fuel Connections

Information on fuel connections, noting self-contained tank.

Receiving and Installation

Electrical Connections and Wiring

Guidelines for field wiring, NEC compliance, and transfer switch requirements.

Generator Intended Use

Defines the generator's purpose and proper wiring connections.

Generator Protection Features

Details on single-phase and three-phase circuit protection.

Receiving and Installation

Single Phase Receptacle Connections

How to make single-phase connections at the receptacle panel.

Receiving and Installation

Three Phase Connection Points

Information on making three-phase connections at L1, L2, L3, and N.

Transfer Switch Installation Considerations

General considerations for safe and proper transfer switch installation.

Remote Start Connections

Details on connecting for remote starting the generator.

Shore Power and Accessory Connections

Connecting shore power, AC input, and battery chargers for accessories.

General Wiring Recommendations

Advice on routing wires, common grounding, and local codes.

Receiving and Installation

Frame Ground Connection

Ensuring proper grounding of the generator frame for safety.

Battery Installation and Safety

Procedures and safety warnings for installing and handling generator batteries.

Receiving and Installation

Battery Installation Procedure

Step-by-step guide for installing the generator battery.

Receiving and Installation

Recommended Engine Oil and Battery

Table of recommended oil types and battery specifications.

Post Installation Checks

Essential checks to perform before initial generator start-up.

Receiving and Installation

Pre-Start Checks and Generator Startup

Final checks and procedure for starting the generator.

Generator Operation

Safe Generator Towing Practices

Warnings and guidelines for safely towing the generator trailer.

Selecting Towing Equipment

Factors to consider when choosing towing equipment and vehicle capacity.

Generator Operation

Trailer Wiring and Towing Accessories

Electrical trailer wiring and recommended towing accessories.

Safe Driving Tips for Towing

Advice on loading, stopping, passing, turning, and parking with a trailer.

Generator Operation

Pre-Tow Safety Checks

Items to check before each use and every 100 miles of towing.

Generator Operation

Towing Setup Instructions

Step-by-step guide for connecting and towing the generator trailer.

Wheel Lug Nut Tightness

Procedure for tightening lug nuts to the correct torque specifications.

Generator Operation

Trailer Setup for Operation

Steps to level and prepare the trailer for generator operation.

Voltage Selection and Output

Setting the voltage selector switch and observing output voltage.

Hard Wire Load Connections

Instructions for connecting loads to the terminal block.

Generator Operation

Receptacle Panel Load Connections

How to connect loads to the receptacle panel.

Generator Operation

Operator Control Panel Components

Identification and function of meters, switches, and lights on the operator panel.

Generator Operation

Generator Pre-Start Procedure

Essential checks and preparations before starting the generator.

Generator Operating Procedures

Instructions for starting and stopping the generator in manual and auto modes.

Generator Operation

Digital Engine Controller Description

Explanation of the digital engine controller functions and indicators.

Controller LED Indicators

Meaning of the alarm, warning, and status LED indicators.

Controller Buttons and Functions

Functions of the controller buttons for operation and navigation.

Generator Operation

Controller Operating Modes

Explanation of OFF, MAN, and AUT operating modes.

Controller Display Menus

Overview of Measurement, Adjustment, and History display menus.

Controller Measurement Menu

Parameters displayed in the measurement menu.

Generator Operation

Controller Adjustment Menu

Setting engine and generator values like passwords and alarms.

Controller History Menu

Accessing and viewing stored event records and history data.

Generator Operation

Generator Alarms and Warnings

List of available alarms (Sensor fail, Warning, Shut down) and their meanings.

Generator Operation

Binary Inputs and Outputs

Configuration and function of binary inputs and outputs for controller terminals.

Generator Operation

Binary Output Functions

Detailed descriptions of various binary output states and conditions.

Generator Operation

Analog Inputs Configuration

Using analog inputs for sensors and their configuration.

Adjustable Setpoints

Parameters that can be configured or adjusted on the controller.

Generator Operation

Setpoint Configuration Details

Specific setpoints for passwords, power, CT/PT ratio, and frequency.

Generator Operation

Setpoint Configuration for Engine Speed and Idle

Setpoints for engine speed, idle function, and start fail detection.

Generator Operation

Setpoint Configuration for Protection and Timing

Setpoints for GCB delay, stop solenoid, cooling time, and engine protection.

Generator Operation

Setpoint Configuration for Overload and Voltage;Frequency

Setpoints for generator overload, voltage, and frequency protection.

Generator Operation

Setpoint Configuration for Analog Inputs

Configuration of analog input levels and calibration constants.

Troubleshooting and Maintenance

General Maintenance Guidelines

Routine maintenance for the generator set, including general and engine checks.

Engine Maintenance

Specific maintenance tasks for the generator engine.

Alternator (Generator End) Maintenance

Cleaning and inspection of the generator end components.

Troubleshooting and Maintenance

Troubleshooting Common Problems

Guide to diagnosing and resolving common generator issues.

Troubleshooting and Maintenance

Troubleshooting Trailer and Electrical Issues

Troubleshooting for trailer lights, trailer sway, and electrical shock.

Generator Fault Shutdown Conditions

Conditions that cause the generator to automatically shut down.

Overload Protection

What happens during an overload condition and how to reset.

Service and Parts Information

Information on obtaining service and replacement parts.

Wiring Diagrams Appendix

Replacement Parts Information

Reference to replacement parts catalog and engine parts identification.

Generator Wiring Diagrams

Location of detailed wiring diagrams for the generator models.

Baldor District Offices and Contacts

Baldor Electric Company Information

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