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Baldor TS25 - User Manual

Baldor TS25
90 pages
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Tier 2/3 Towable Generators
(Trailer and Skid Mounted)
(Diesel Liquid Cooled)
TS25, 35, 45, 60, 80, 130, 175, 250 and 400
Installation & Operating Manual
8/06 MN2417

Table of Contents

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Baldor TS25 Specifications

General IconGeneral
BrandBaldor
ModelTS25
CategoryInverter
LanguageEnglish

Summary

Tier 2;3 Towable Generators Installation & Operating Manual

Product Safety Information

Safety Notice

General safety instructions and precautions for operating the generator set.

Responsibility

Outlines owner/operator responsibilities for safe equipment use and compliance.

Important Safety Instructions

Symbols

Explains symbols used in the manual for safety indications.

Precaution Statements Used In This Manual

Details the classifications of safety statements (WARNING, Caution, Note) and their meaning.

Burn Warnings

Installation Warnings

Maintenance Warnings

Caution Statements

General Information

Limited Warranty

Details Baldor's warranty policy for generator sets, including parts and labor coverage.

Receiving & Installation

Receiving & Inspection

Steps for inspecting the generator upon delivery to ensure condition and part number accuracy.

Lifting the Generator

Guidelines for safely lifting and moving the generator unit.

Physical Location

Recommendations for selecting a suitable installation location for the generator.

Generator Mounting (Skid)

Secure the Generator (Skid Mount only)

Instructions for securing the generator skid to its mounting surface.

Hot Exhaust Gasses

Installation

Electrical Connections

Requirements for power wiring and control wiring during installation.

Ground Connection

Importance and procedure for establishing a proper ground connection.

Fuel Connections

Electrical Connections

Standby Power Ratings

Table detailing standby power ratings for different generator models.

Prime Power Ratings

Table detailing prime power ratings for different generator models.

Single Phase Connections

Three Phase Connections

Transfer Switch Considerations

Remote Start Contacts

Shore Power

AC Input

Battery Charger Considerations

General Wiring Considerations

Frame Ground Connection

Battery Connections

Battery Installation Procedure

Recommended Engine Oil and Battery Type

Post Installation Checks

Post Installation Checks Continued

Operation

Towing the Generator

Critical safety warnings and procedures for safely towing the generator trailer.

Selecting the Proper Towing Equipment

Guidance on choosing appropriate towing equipment based on weight and hitch capacity.

Electrical Trailer Wiring

Towing Heavy Trailer Loads

Safe Driving Tips

Safety Checks

Towing Instructions

Lug Nut Tightness

Procedure and specifications for properly tightening wheel lug nuts.

Trailer Setup

Voltage Selection

Three Phase Operation

Receptacle Panel Load Connections

Operator Control Panel Components

Pre-Start Procedure

Operating Procedures

Digital Engine Controller Description

LED Indicators

Description of the LED indicators on the controller panel and their meanings.

Alarm & Warning Conditions

Table listing alarm and warning conditions and their protection types.

Manual Run

Controls for manual operation of the generator.

Display

Control for displaying generator status and parameters.

Page

Control for navigating through menu displays.

Mode and Horn Reset

Controls for selecting operating modes and resetting the horn.

Fault Reset

Control for resetting faults and alarms.

Enter

Control for confirming selections and values.

Operating Mode

Display Menus

Measurement Menu

OFF Mode

MAN Mode

AUT Mode

Manual Mode Sequence Description

Adjustment Menu

History Menu

Alarms

Sensor fail (FLS)

Indicates sensor failure when measured value is out of characteristic range.

Warning (WRN)

Indicates a warning condition with only alarm outputs active.

Shut down (SD)

Indicates a shutdown condition that stops the engine immediately.

Inputs and Outputs

Table 4-6 Binary Inputs

Lists available binary inputs and their functions.

Table 4-7 Binary outputs

Lists available binary outputs and their functions.

Table 4-7 Binary outputs Continued

Analog Inputs

Set points

Table 4-9 Setpoints

Idle Function

Table 4-9 Setpoints Continued

Table 4-9 Setpoints Continued

Table 4-9 Setpoints Continued

Table 4-9 Setpoints Continued

Figure 4-9 Controller Connection Diagram

Figure 4-10 Controller Connection Diagram

Troubleshooting and Maintenance

Maintenance

General and engine-specific maintenance recommendations for the generator set.

Engine Maintenance

Specific maintenance tasks for the generator's engine.

Alternator (also called Generator End)

Maintenance instructions for the generator end (alternator) including cleaning.

Problems and Solutions

Table 5-1 Troubleshooting Guide

A table listing common problems, possible causes, and solutions.

Table 5-1 Troubleshooting Guide Continued

Fault Shutdowns

Overload

Service & Parts

Appendix A Wiring Diagrams

Replacement Parts

Information on obtaining replacement parts.

Wiring Diagrams

Refers to the wiring diagrams contained in the appendix.

Figure A-1 TS25 Connection Diagram

Figure A-2 TS25 Connection Diagram

Figure A-3 TS25 Connection Diagram

Figure A-4 TS25 Connection Diagram

Figure A-5 TS25 Connection Diagram

Figure A-6 TS25 Connection Diagram

Figure A-7 TS35 Connection Diagram

Figure A-8 TS35 Connection Diagram

Figure A-9 TS35 Connection Diagram

Figure A-10 TS35 Connection Diagram

Figure A-11 TS35 Connection Diagram

Figure A-12 TS35 Connection Diagram

Figure A-13 TS35 Power Connection Diagram

Figure A-14 TS60 Connection Diagram

Figure A-15 TS60 Connection Diagram

Figure A-16 TS60 Connection Diagram

Figure A-17 TS60 Connection Diagram

Figure A-18 TS60 Connection Diagram

Figure A-19 TS60 Connection Diagram

Figure A-20 TS60 Connection Diagram

Figure A-21 TS80 Connection Diagram

Figure A-22 TS80 Connection Diagram

Figure A-23 TS80 Connection Diagram

Figure A-24 TS80 Connection Diagram

Figure A-25 TS80 Connection Diagram

Figure A-26 TS80 Connection Diagram

Figure A-27 TS80 Connection Diagram

Figure A-28 TS80 Connection Diagram

Figure A-29 TS80 Connection Diagram

Figure A-30 TS80 Connection Diagram

Figure A-31 TS400 Connection Diagram

Figure A-32 TS400 Connection Diagram

Figure A-33 TS400 Connection Diagram

Figure A-34 TS400 Connection Diagram

Figure A-35 TS400 Connection Diagram

Figure A-36 TS400 Connection Diagram

Figure A-37 TS400 Connection Diagram

Figure A-38 TS400 Connection Diagram

Figure A-39 TS400 Connection Diagram

Baldor District Offices

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