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Baldor TS80 - User Manual

Baldor TS80
90 pages
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Tier 2/3 Towable Generators
(Trailer and Skid Mounted)
(Diesel Liquid Cooled)
TS25, 35, 45, 60, 80, 130, 175, 250 and 400
Installation & Operating Manual
8/06 MN2417

Table of Contents

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Baldor TS80 Specifications

General IconGeneral
BrandBaldor
ModelTS80
CategoryInverter
LanguageEnglish

Summary

Section 1 Product Safety Information

Safety Notice

General warnings about safe operation and hazards.

Responsibility

Owner/operator responsibilities for safe installation and operation.

Read This Manual Thoroughly

Emphasizes understanding the manual for safe operation.

Important Safety Instructions

Crucial instructions for installation, operation, and maintenance.

Operation Warnings

Safety warnings specific to generator operation.

Burn Warnings

Warnings related to hot parts and burns.

Installation Warnings

Safety warnings specific to generator installation.

Maintenance Warnings

Safety warnings related to generator maintenance procedures.

Caution Statements

General caution statements for installation and operation.

Section 2 General Information

Limited Warranty

Details Baldor's warranty terms for generator sets.

Section 3 Receiving & Installation

Receiving & Inspection

Steps for receiving and inspecting the generator upon delivery.

Lifting the Generator

Procedures and safety for lifting the generator unit.

Physical Location

Guidelines for selecting an appropriate installation location.

Secure the Generator

Instructions for securing skid-mounted generators.

Hot Exhaust Gasses

Warnings about the danger of hot exhaust fumes.

Installation Procedures

General procedures for generator installation.

Fuel Connections

Information on connecting the fuel supply for the generator.

Electrical Connections

Guidelines for making electrical connections to the generator.

Protection

Details on circuit protection for single and three-phase power.

Single Phase Connections

How to make single-phase connections at the receptacle panel.

Three Phase Connections

How to make three-phase connections.

Transfer Switch Considerations

Key points for safe transfer switch installation.

Remote Start Contacts

Information on connecting remote start controls.

Shore Power and AC Input

Connecting to external AC utility power and for specific devices.

Battery Charger Considerations

Guidelines for installing battery chargers.

General Wiring Considerations

General advice for routing and grounding wiring.

Frame Ground Connection

Proper grounding of the generator frame and enclosure.

Battery Connections

Procedures and safety for installing the generator battery.

Section 4 Operation

Towing the Generator

Safety warnings and procedures for towing the generator.

Selecting the Proper Towing Equipment

Factors for choosing appropriate towing gear.

Safe Driving Tips

Advice for safe driving practices when towing.

Safety Checks

Items to check before each use and every 100 miles of towing.

Towing Instructions

Step-by-step guide for hitching and towing the trailer.

Lug Nut Tightness

Procedure for correctly tightening wheel lug nuts.

Trailer Setup

Steps for setting up the trailer for operation.

Voltage Selection

How to select the appropriate output voltage.

Receptacle Panel Load Connections

How to connect loads to the receptacle panel.

Operator Control Panel Components

Identification and function of controls and indicators.

Pre-Start Procedure

Steps to perform before starting the generator.

Operating Procedures

How to start and stop the generator using the controller.

Digital Engine Controller Description

Explanation of the engine controller's functions and displays.

LED Indicators and Alarm Conditions

Meaning of LEDs and table of alarm/warning events.

Operating Mode and Display Menus

Selecting modes and navigating controller menus.

Measurement Menu

Displays operating parameters and status.

Controller Sequence and Menus

Manual mode sequence, adjustment, and history menus.

Alarms Overview

Overview of available alarms and their types.

Alarm Types

Explanation of sensor fail, warning, and shutdown alarm types.

Inputs and Outputs Overview

Overview of binary inputs and outputs for the controller.

Binary Outputs Detailed

Detailed descriptions of binary output functions.

Analog Inputs and Setpoints

Information on analog inputs and configurable setpoints.

Setpoints Configuration

Details on configuring various generator setpoints.

Setpoint Parameters

Explanation of specific setpoint parameters like Idle Function.

Setpoint Parameters Continued

Further details on setpoints like Cooling Time and Overload.

Setpoint Parameters Continued

More setpoint parameters related to voltage and frequency.

Setpoint Parameters Continued

Final setpoint parameters for analog inputs.

Section 5 Troubleshooting and Maintenance

Maintenance Overview

General and specific maintenance recommendations.

General Maintenance

General maintenance checks for the generator system.

Engine Maintenance

Engine-specific maintenance tasks.

Alternator Maintenance

Maintenance for the generator end (alternator).

Problems and Solutions

Common problems and their solutions.

Fault Shutdowns

Conditions that cause automatic generator shutdown.

Overload and Service

Overload conditions and information on service and parts.

Appendix A Wiring Diagrams

Replacement Parts Information

Information on obtaining replacement parts.

Wiring Diagram Location

Location of wiring diagrams in the appendix.

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