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Bardac E3 Series - User Manual

Bardac E3 Series
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AC Variable Speed Drive
IP66 (NEMA 4X)
0.37kW – 22kW / 0.5HP – 30HP
110 480V Single and 3 Phase Input
User Manual
1
Safety Warnings
2
General Information
and Ratings
3
Mechanical Installation
4
Power & Control Wiring
5
Operation
6
Parameters
7
Analog and Digital Input
Macro Configurations
8
Modbus RTU
Communications
10
Technical Data
9
CAN Communication
Troubleshooting
11
drive.web Distributed Control Technology
12

Table of Contents

Other manuals for Bardac E3 Series

Questions and Answers

Summary

Safety Warnings

Important Safety Information

Crucial safety instructions regarding hazards, installation, and operation.

General Information and Ratings

Identifying the Drive by Model Number

How to identify the drive using its unique model number and options.

IP66 Drive Variants

Describes the different IP66 enclosure types and their features.

Understanding the Rating Label

Explains the key information found on the product rating label.

Drive Model Numbers

Lists model numbers for various drive configurations and specifications.

Mechanical Installation

General

General guidelines for mounting the E3 drive in a vertical position.

UL Compliant Installation

Information for UL compliance, referencing another section.

Mechanical Dimensions

Provides dimensions and weight for different drive sizes and tightening torques.

Guidelines for Mounting

Details required clearances, mounting considerations, and environmental conditions.

Gland Plate and Lock Off

Explains gland plate features and recommended gland sizes for cable entry.

Removing the Terminal Cover

Instructions on how to remove the drive's front cover to access terminals.

Routine Maintenance

Outlines essential routine maintenance checks for the drive and enclosure.

Power & Control Wiring

Connection Locations

Shows terminal connection locations for frame sizes 1 and 2, 3, 4.

Connection Diagram

Illustrates the electrical power connection diagram for non-switched units.

Electrical Power Connections - IP66 (NEMA 4 X) Switched Models

Shows the electrical power connection diagram for switched units.

Protective Earth (PE) Connection

Details grounding guidelines, safety ground, motor ground, and shield termination.

Incoming Power Connection

Covers cable selection and fuse/circuit breaker selection for power input.

Optional Input Choke

Explains the recommendation and conditions for using an optional input choke.

Motor Connection

Guidelines for connecting the motor, including cable length and insulation quality.

Motor Terminal Box Connections

Shows motor connection diagrams based on supply voltage and motor nameplate voltage.

Control Terminal Wiring

Provides recommendations for routing and connecting control signal cables.

Using the REV;O;FWD Selector Switch (Versions With Local Controls Only)

Explains how to configure the drive using the integrated selector switch.

Using the Internal Pot (Local Control Versions Only)

Describes how to use the built-in potentiometer for speed control.

Control Terminal Connections

Details the wiring for control terminals, including digital inputs and analog outputs.

Analog Output

Explains the function and modes of the analog output.

Relay Output

Describes the function and configuration of the relay output.

Analog Inputs

Details the two analog inputs and their selectable signal formats.

Motor Thermal Overload Protection

Covers the built-in thermal overload protection and thermistor connection.

EMC Compliant Installation

Provides guidelines for EMC compliant installation, including cable types and lengths.

Optional Brake Resistor

Explains the use and connection of an optional brake resistor for improved braking.

Operation

Managing the Keypad

Describes the functions of the keypad buttons for operating and configuring the drive.

Operating Displays

Explains the different displays and what they indicate during drive operation.

Changing Parameters

Outlines the procedure for navigating and changing drive parameters using the keypad.

Read Only Parameter Access

Describes how to access parameters that can only be read, not modified.

Resetting Parameters

Details the procedure for resetting drive parameters to their factory default settings.

Resetting a Fault

Explains how to reset the drive after a fault condition has occurred.

LED Display

Describes the LED display layout and the meaning of different LED segment behaviors.

Parameters

Standard Parameters

Explains the parameter structure and access levels.

Parameter List

Provides a list of standard and extended parameters with their functions and page numbers.

Advanced Parameters

Lists advanced parameters related to motor control and communication.

Parameter Functions

Highlights parameters relevant to specific drive functions like basic motor settings.

Speed Limits

Defines parameters for output frequency and speed range.

Acceleration and Deceleration

Covers parameters for acceleration and deceleration ramp times.

Stopping Mode

Selects drive stopping mode and behavior during mains power loss.

Energy Optimiser

Configures energy saving functions for motor and drive.

Application Macros

Provides quick setup parameters for different applications like pump or fan.

Control Modes

Details parameters for selecting the primary command source and control mode.

Input and Output Functions

Explains parameters for analog inputs, their formats, and scaling.

Analog Inputs - All Scaling & Offset

Parameters for scaling and offsetting analog input signals.

Relay Output Functions

Parameters for assigning functions to the relay output and setting thresholds.

Analog Output Functions

Parameters for configuring the analog output function.

Parameter Access Control and Locking

Controls access to parameter groups and parameter locking.

Local;Remote Operation

Parameters for managing local vs. remote operation modes.

Preset Speeds Configuration

Parameters for configuring preset speeds or frequencies.

Start Mode, Auto Restart and Fire Mode

Configures drive start modes, auto restart attempts, and fire mode function.

Switching Frequency Selection

Parameter for setting the drive's effective switching frequency.

Skip Frequency

Parameters to avoid operating at specific output frequencies causing resonance.

V;F Characteristic Adjustment

Parameters to adjust V/F characteristic voltage and frequency points.

DC Injection Braking

Parameters for configuring DC injection braking duration and mode.

Spin Start

Enables drive to detect and control motor speed during startup.

Dynamic braking

Parameters for enabling and configuring dynamic braking via brake chopper.

Display Scaling

Parameters to program display units for output frequency or motor speed.

PI Control

Parameters for PI controller proportional gain, integral time, and operating modes.

PI Reference (Setpoint) Source

Selects the source for the PID reference or setpoint.

PI Digital Reference

Sets the preset digital reference for the PI controller.

PI Feedback Source

Selects the feedback signal source for the PI controller.

Standby Mode & Wake Up

Configures drive standby mode timer and PI error wake up level.

Serial Communication Configuration

Parameters for configuring Modbus RTU and CAN communication settings.

Current Limit

Sets the maximum current limit in vector control modes.

Advanced Functions

Covers advanced functions such as motor parameter autotune.

Motor Control Methods

Details methods for controlling different motor types like IM, PM, BLDC.

Overload Management

Manages motor overload protection retention and reaction.

Ethernet Parameters

Parameters for Ethernet service options and timeouts.

Switch Parameters

Parameters specific to IP66 switched drive digital input sources.

Commissioning Various Motor Types

Guides for commissioning asynchronous induction motors in vector control.

Commissioning Procedure (for PM, BLDC, LSPM Motors)

Steps for commissioning permanent magnet, BLDC, and LSPM motors.

Commissioning Procedure (for SynRM Motors)

Steps for commissioning synchronous reluctance motors.

P-00 Read Only Status Parameters

Lists and explains all read-only status parameters available on the drive.

Analog and Digital Input Macro Configurations

Overview

Introduces macro approach for configuring analog and digital inputs using key parameters.

Example Connection Diagrams

Provides diagrams illustrating terminal macro functions and connections.

Macro Functions Guide Key

Explains the key for functions and their corresponding inputs/outputs in macro configurations.

Macro Functions - Terminal Mode (P-12 = 0)

Details macro functions for terminal mode control based on input settings.

Macro Functions - Keypad Mode (P-12 = 1 or 2)

Details macro functions for keypad mode control based on input settings.

Macro Functions - Fieldbus Control Mode (P-12 = 3, 4, 7, 8 or 9)

Details macro functions for fieldbus control based on input settings.

Macro Functions - User PI Control Mode (P-12 = 5 or 6)

Details macro functions for user PI control mode based on input settings.

Modbus RTU Communications

Introduction

Introduces connecting the E3 drive to a Modbus RTU network via RJ45.

Modbus RTU Specification

Lists the protocol, error check, baud rate, data format, and interface details.

RJ45 Connector Configuration

Shows RJ45 connector pinout and notes for Modbus RTU connection.

Modbus Register Map

Provides the Modbus register map for control and status parameters.

Register 2001 definition - New Status Word

Details the definition of the new status word register.

Register 2005 definition - IO Status Word

Details the definition of the IO status word register.

CAN Communication

CAN Communication

Introduces CAN communication profile and settings.

PDO Default Mapping

Shows default mapping for Process Data Objects (PDOs) in CAN communication.

PDO transmission type

Explains various transmission modes supported for PDOs.

CAN Open Specific Object Table

Lists specific CANopen objects, their access, and default values.

Additional Information Relating to CAN or Modbus or Both

Information on drive control word format for CAN/Modbus.

Speed Reference Format

Specifies how speed reference values are transferred and limited.

Acceleration; Deceleration Ramp Time

Register for drive acceleration and deceleration ramp times.

Drive status and error code Word

Explains drive status and error code information.

Technical Data

Environmental

Details operational and storage temperature, altitude, and humidity limits.

Input Power Supply Requirements

Specifies voltage, imbalance, frequency, and short-circuit capacity for power input.

Rating Tables

Provides tables for frame sizes, kW, HP, current, cable sizes, and brake resistance.

Single Phase Operation of Three Phase Drives

Information on operating three-phase drives on a single-phase supply.

Additional Information for UL Compliance

Requirements for ensuring full UL compliance for the drive.

Mechanical Installation Requirements

Installation requirements for controlled environments and ambient temperature.

Electrical Installation Requirements

Requirements for incoming power, motor cables, and connections.

General Requirements

Covers motor overload protection, thermistor connection, and UL ingress protection.

EMC Filter Disconnect

Instructions on how to disconnect the EMC filter if tripping occurs.

Troubleshooting

Fault Code Messages

Lists fault codes, descriptions, and suggested remedies for troubleshooting.

Resetting a Fault

Details the methods for resetting the drive after a fault occurs.

drive.web Distributed Control Technology

drive.web Overview

Introduces drive.web for integrated control systems, PAC, PLC, and smart i/o.

savvy Drive & System Configuration Tools

Tools for configuring drives, creating networks, and accessing systems via PC or mobile.

savvy Drive Configuration

Describes the drive function block engine for visual configuration and parameter setup.

drive.web System Design

Guides on building smart control systems using function blocks and creating savvyPanel interfaces.

Bardac E3 Series Specifications

General IconGeneral
BrandBardac
ModelE3 Series
CategoryDC Drives
LanguageEnglish