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SAFETYOPERATIONMAINTENANCE SETUP
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Tool Changing
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.
TO PREVENT SERIOUS INJURY:
DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR REMOVED.
Moving guards must move freely and close instantly.
Replacing a Grinding Wheel
1. The Grinding Wheel MUST be:
• rated to at least 3580 RPM.
• no larger than 8" (203.2 mm) in diameter.
• fitted with a 5/8" round arbor hole.
• 1" thick.
• suitable for edge grinding, not surface grinding.
• dry and clean.
• proven undamaged by inspection and
by the ring‑test explained below.
2. Fully loosen the Locking Screws (1) (the screws will
stay in place, attached to the locking nut), turn the
Wheel Guard Cover (2) counterclockwise to remove
the Cover and expose the Grinding Wheel (5).
3. Place a small wooden wedge between
the Grinding Wheel and Work Rest
to prevent Wheel from rotating.
4. Remove the M16 Lock Nut (3) securing
the Grinding Wheel by turning it clockwise
with a wrench (not included).
Wheel Guard
Cover
Outer
Flange
Inner
Flange
Grinding
Wheel
M16
Lock Nut
5. Remove the Outer Flange (4) and
remove Grinding Wheel. Keep the Inner
Flange in position on the Spindle.
6. Closely inspect the grinding wheel before mounting.
Perform a ring‑test on the wheel (unless wheel is
smaller than 4" or is an unusual shape) as follows:
a. Suspend wheel using a dowel or
finger through the arbor hole.
Tap
Wheel
Here
45°45° 45°45°
45°45° 45°45°
Hang
Wheel
from
Dowel
V V
E E
R R
T T
I I
C C
A A
LL
C C
E E
N N
T T
E E
RR
b. Tap the flat side of the wheel with a light
non‑metallic object, such as a screwdriver
handle, at a point 45° from the vertical center
line on each side of the wheel and 1 –
2 inches
from the edge of the wheel (see Illustration).
c. Rotate the wheel 90° and repeat the test
until the entire wheel has been checked.
d. An undamaged wheel will give a clear
tone. If cracked, there will be a dead
sound and not a clear ring.