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BENDIX E-2-E-3 BRAKE VALVES User Manual

BENDIX E-2-E-3 BRAKE VALVES
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®
SD-03-812
DESCRIPTION
The Bendix
®
E-2
and E-3
brake valves are single circuit
brake valves that provide the driver with single point control
of the service braking system. The valve can be either treadle
operated or fitted with a lever for a linkage connection to a
conventional brake pedal. Movement of the treadle or pedal
controls the graduated application and release of air pressure
to the vehicle brake actuators, applying or releasing the
vehicle brakes.
The E-2
and E-3
brake valves utilize a rubber spring
confined in a retainer, resulting in reduced plunger travel as
compared to previous design single circuit brake valves.
The E-3
brake valve differs from the E-2
valve in that it
employs a different piston (see insert Fig. 1), which requires
greater plunger travel. Because of the greater plunger travel,
the E-3
valve provides less sensitivity in the 0-40 psi
application range as compared to the E-2
valve. Other than
the different pistons, the E-2
and E-3
valves are identical.
An identification washer, located under the retaining ring in
the valve’s exhaust port, provides a means of identifying the
E-2
and E-3
brake valve.
The E-2
and E-3
valves have an insert type inlet/exhaust
valve assembly which can be removed without disconnecting
air lines. An exhaust check valve in the bottom of the insert
prevents contaminants from entering the valve through the
exhaust port. An optional exhaust extension is available
should an exhaust carry-off line be required.
Porting consists of two (2) 1/2 inch p.t. supply ports, four (4)
3/8 inch or 1/2 inch p.t. delivery ports, and two (2) 1/4 inch
p.t. accessory ports (in the supply portion of the valve).
OPERATION
Applying
Applying the treadle or pedal exerts a force on the plunger,
rubber graduating spring and piston. The downward
movement of the piston causes the piston stem (which is
the exhaust seat) to contact the valve, closing the exhaust.
As the exhaust closes, the inlet valve moves away from its
seat. Air pressure is then allowed to flow by the inlet valve,
out the delivery ports and to the brake actuators, applying
the brakes.
Balanced
When the air pressure in the cavity beneath the piston and
the air pressure being delivered to the brake actuators equals
the mechanical force on the top of the piston, the piston
lifts and the inlet valve closes, cutting off any further flow of
air from the supply line through the valve. The exhaust
remains closed, preventing any escape of air through the
exhaust port.
Bendix
®
E-2
& E-3
Brake Valves
FIGURE 1 E-3
BRAKE VALVE (SECTIONAL VIEW)
RETAINER
O-RING
PISTON
RETURN
SPRING
RETAINING
RING
PRELOAD
SPRING
EXHAUST CH.
VALVE SEAT
INLET/EXHAUST
VALVE
CAP SCREW
INSERT ASS’Y
SPRING SEAT
WASHER
RUBBER SPRING
RETAINER
VALVE SPRING
O-RING
O-RING
DIAPHRAGM
WASHER
SCREW
11
10
6
2
3
1
4
12
8
9
21
20
19
18
17
16
15
14
13
MOUNTING
PLATE
TREADLE
AUXILIARY
PORTS (2)
DELIVERY
PORTS (4)
EXHAUST
SUPPLY
PORTS (2)
7
PISTON
E-2
- E-3
BRAKE VALVE
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BENDIX E-2-E-3 BRAKE VALVES Specifications

General IconGeneral
ManufacturerBendix
CategoryControl Unit
Supply Port1/2 inch NPT
Delivery Ports3/8 inch NPT
Control Port1/4 inch NPT
ApplicationBrake systems

Summary

Description of Bendix E-2 and E-3 Brake Valves

Operation of Brake Valves

Explains how the treadle or pedal movement controls air pressure to apply or release vehicle brakes.

Balanced State in Brake Valves

Describes the valve's balanced state when internal pressures equal external force, cutting off air supply.

Preventive Maintenance

Service Tests for Brake Valves

Operating Test Procedure

Tests brake valve pressure application response and release accuracy using a test gauge.

Leakage Test

Checks the brake valve exhaust port for air leakage under applied and released conditions.

Removing and Installing Brake Valves

Removing the Brake Valve

Details steps for safely removing the brake valve assembly from the vehicle.

Installing the Brake Valve

Covers connecting air lines and mounting the valve, followed by testing procedures.

Brake Valve Disassembly and Assembly

Disassembly Steps

Provides a numbered list for disassembling the brake valve components as per Fig. 1.

Insert Disassembly

Instructions for removing specific components from the inlet/exhaust insert assembly.

Cleaning and Inspection

Guidelines for cleaning metal and rubber parts and inspecting for wear or damage.

Assembly Steps

Detailed procedures for reassembling the brake valve, including lubrication and part placement.

Insert Assembly

Specific steps for assembling the inlet/exhaust insert into the valve body.

Testing a Rebuilt Brake Valve

Safety Instructions for Maintenance

Critical safety warnings and precautions to avoid personal injury or death during service.

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