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Benelli 2014 BN600 User Manual

Benelli 2014 BN600
243 pages
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SERVICE STATION MANUAL
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Pure Passion since 1911
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Benelli 2014 BN600 Specifications

General IconGeneral
Displacement600 cc
Bore x Stroke65 x 45.2 mm
Compression Ratio11.5:1
Max Power82 hp (60 kW) @ 11, 500 rpm
IgnitionDigital
Transmission6-speed
Final DriveChain
Front Tire120/70-ZR17
Rear Tire180/55-ZR17
Width800 mm
Seat Height800 mm
Ground Clearance150 mm
Fuel Capacity15 liters
Dry Weight208 kg
Engine TypeInline 4-cylinder, 4-stroke, liquid-cooled, DOHC
Fuel SystemElectronic fuel injection
FrameSteel trestle
Front SuspensionUpside-down forks, 50mm
Rear SuspensionSwingarm with monoshock
Front BrakeDual 320mm discs, 4-piston calipers
Rear BrakeSingle 240mm disc
Length1480 mm
Wheelbase1480 mm

Summary

HOW TO USE THIS MANUAL

SYMBOLS

SUBJECT SYMBOLS

Defines symbols used for general information, specifications, and adjustments.

EXPLANATORY SYMBOLS

Defines symbols for wear limits, special tools, torque, lubrication, and applications.

CHAPTER 1: GENERAL INFORMATION

IDENTIFICATION

Details for identifying the motorcycle's serial and approval numbers.

CHARACTERISTICS

Describes the dashboard instruments and multipurpose display functions.

IMPORTANT INFORMATION

Provides essential guidelines for removal, disassembly, and part replacement.

SPECIAL EQUIPMENT

Lists specialized tools required for maintenance operations.

SPECIAL TOOLS (FRAME)

Identifies specific tools for frame and steering head maintenance.

CHAPTER 2: SPECIFICATIONS

GENERAL SPECIFICATIONS

Details overall dimensions, weight, and load capacity of the motorcycle.

ENGINE SPECIFICATIONS

Provides detailed specifications for the engine, fuel, oil, filter, and ignition.

FRAME SPECIFICATIONS

Details specifications for the frame, wheels, tires, and brakes.

ELECTRICAL SPECIFICATIONS

Covers system voltage, starting coils, battery, lights, and fuses.

GENERAL TIGHTNESS SPECIFICATIONS

Provides general torque values for nuts and bolts.

TIGHTNESS TORQUES AND RELEVANT PRELOADS FOR STANDARD CONNECTIONS

Lists torque and preload values for various metric screw sizes.

CHAPTER 3: INSPECTIONS AND PERIODIC ADJUSTMENTS

REGULAR MAINTENANCE

Outlines periodic maintenance and lubrication intervals for various components.

PERIODIC MAINTENANCE AND LUBRICATION INTERVALS

Details maintenance schedule and lubrication intervals based on mileage and time.

ENGINE/AIR FILTER

Instructions for removing and fitting the air filter element.

ENGINE/ACCELERATOR CABLE CLEARANCE

Procedures for adjusting accelerator cable clearance.

ENGINE/CLUTCH CABLE

Instructions for adjusting clutch cable clearance.

ENGINE/ENGINE OIL

Steps for checking and topping up engine oil levels.

ENGINE/SPARK PLUGS

Procedures for removing and checking spark plugs.

FRAME/BRAKE ADJUSTMENT

Instructions for adjusting the front brake lever position.

FRAME/BRAKE FLUID CHECK

Steps for checking and topping up rear brake fluid levels.

FRAME/BRAKE PAD CHECK

Procedure for checking front and rear brake pad wear limits.

FRAME/BRAKE SYSTEM HOSE CHECK

Instructions for checking brake hoses and hose clamps for damage.

FRAME/TRANSMISSION CHAIN ADJUSTMENT

Procedure for adjusting transmission chain slackness and alignment.

FRAME/STEERING HEAD CHECK AND ADJUSTMENT

Steps for checking and adjusting the steering head for looseness or sticking.

FRAME/FRONT FORK CHECK

Procedure for checking front fork stems, sleeves, and oil seals for damage or leaks.

FRAME/REAR SHOCK ABSORBER CHECK

Instructions for adjusting rear shock absorber spring preload and hydraulic brake action.

FRAME/REAR AND FRONT TYRE CHECK

Guide for checking tire pressure, tread depth, and surface condition.

ELECTRIC SYSTEM/CHECK AND BATTERY CHARGE

Procedures for checking and charging the motorcycle battery.

ELECTRIC SYSTEM/FUSE CHECK

Steps for checking and replacing fuses using a pocket tester.

ELECTRICAL SYSTEM/HEAD LAMP REPLACEMENT

Instructions for replacing the motorcycle's headlight bulb.

ELECTRICAL SYSTEM/HEADLAMP ADJUSTMENT

Procedure for removing, installing, and adjusting the headlight.

ELECTRICAL SYSTEM/REAR LAMP REPLACEMENT

Steps for replacing the rear lamp assembly.

ELECTRICAL SYSTEM/FRONT INDICATOR REPLACEMENT

Instructions for replacing the front turn indicators.

CHAPTER 4: FRAME

FRONT WHEEL AND BRAKE DISCS

Covers removal, installation, and checks of front wheel and brake discs.

REAR WHEEL AND BRAKE DISC

Details procedures for rear wheel and brake disc removal, installation, and checks.

FRONT AND REAR BRAKES

Instructions for front and rear brake pad and caliper maintenance.

FRONT FORK

Procedures for front fork stem removal, disassembly, and inspection.

HANDLEBAR

Steps for handlebar removal, inspection, and installation.

STEERING HEAD

Covers steering head checks and adjustments.

REAR SHOCK ABSORBER

Procedures for rear shock absorber removal, check, and fitting.

TRANSMISSION CHAIN AND SWINGING ARM

Instructions for transmission chain adjustment, lubrication, and swinging arm fitting.

CYCLING

STAND FITTING

Instructions for fitting the side stand and its sensor.

REAR FOOTREST INSTALLATION

Steps for installing the left and right rear footrest plates.

LEFT FRONT FOOTREST INSTALLATION

Procedure for installing the left front footrest assembly.

RIGHT FRONT FOOTREST FITTING

Instructions for fitting the right front footrest assembly.

EXHAUST

EXHAUST INSTALLATION

Steps for installing the exhaust system components.

EXHAUST PIPE PROTECTION INSTALLATION

Procedure for installing exhaust pipe protections.

FAIRING

FRONT MUD GUARD INSTALLATION

Steps for installing the front mudguard.

REAR MUD GUARD INSTALLATION

Procedure for installing the rear mudguard.

TOP CHAIN SLIDE AND CHAIN COVER FITTING

Instructions for fitting the chain slide and chain cover.

TANK CAP FITTING

Steps for fitting the fuel tank cap.

TANK FITTING

Procedure for fitting the fuel tank and its components.

FAIRING FITTING

General instructions for fitting the motorcycle fairings.

COWL FITTING

Steps for fitting the motorcycle cowl.

COMPLETE HEADLAMP FITTING

Procedure for fitting the complete headlight assembly.

FULL REAR LIGHT REMOVAL

Steps for removing the rear light assembly.

TAILPIECE FITTING

Instructions for fitting the tailpiece components.

CHAPTER 5: ENGINE

HEAD TIMING GEAR

Covers valve train components and timing mechanisms.

PISTONS

Details piston removal, check, assembly, and clip control.

CRANK GEAR

Focuses on crankshaft, connecting rod, and bearing installation.

CLUTCH

Explains clutch assembly, disc checks, and removal.

GEAR ASSEMBLY

Covers transmission gear assembly, checks, and maintenance.

LUBRICATION SYSTEM

Details oil sump, filter, and pump procedures.

CHAPTER 6: COOLING SYSTEM

WATER PUMP

Covers water pump removal and fitting procedures.

THERMOSTAT

Details thermostat removal, fitting, and checking.

MANIFOLD

Instructions for manifold removal and fitting.

HEAT EXCHANGER

Procedures for heat exchanger removal and fitting.

RADIATOR

Steps for radiator removal and fitting.

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