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Benelli 502C User Manual

Benelli 502C
559 pages
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502C (EU5)
MANUALE USO E MANUTENZIONE / OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE / BEDIENUNGSANLEITUNG
MANUAL DEL PROPIETARIO / HANDBOEK

Table of Contents

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Benelli 502C Specifications

General IconGeneral
Displacement500 cc
Transmission6-speed
Fuel Tank Capacity21 liters
Rear BrakeSingle disc
Seat Height750 mm
Curb Weight217 kg
Engine TypeLiquid-cooled, 4-stroke, 2-cylinder
Max Power47.6 hp @ 8, 500 rpm
Max Torque45 Nm @ 6, 000 rpm
Front SuspensionUpside-down forks
Front BrakeDouble Discs
Wheelbase1600 mm
Fuel SystemEFI
Rear SuspensionSwingarm with monoshock

Summary

Introduction

Safety Information

Be a Responsible Owner

Emphasizes owner's responsibility for safe operation and rider qualifications.

Safe Riding Practices

Covers pre-operation checks, visibility, awareness, and hazard avoidance for accident prevention.

Protective Apparel

Details essential protective gear like helmets, jackets, and boots for rider safety.

Carbon Monoxide Hazards

Warns about the dangers of carbon monoxide poisoning from engine exhaust.

Vehicle Loading Guidelines

Provides instructions on loading cargo to maintain stability and prevent accidents.

Aftermarket Parts and Modifications

Advises caution with aftermarket parts, as they can pose safety hazards.

Motorcycle Transport

Gives essential instructions for safely securing and transporting the motorcycle.

Motorcycle Description and Controls

Lateral View and Components

Identifies key external parts of the motorcycle using a labeled diagram.

Handlebar and Instrument Controls

Details the layout and function of handlebar switches and the multi-function meter unit.

Ignition, Steering Lock, and Key

Explains operation of the main switch, steering lock, and key positions.

Indicator Lights and Gauges

Describes the function of various warning lights, indicators, and gauges on the meter unit.

Handlebar Switch Functions

Details left and right handlebar switch operations for horn, lights, signals, and starting.

ABS Operation

Explains how to enable/disable the ABS using the dedicated button and its operational modes.

Clutch, Brake, and Shift Controls

Covers operation, adjustment, and lubrication of clutch, brake levers, and shift pedal.

Fuel System Operation

Details fuel tank cap operation and critical safety guidelines for refueling.

Other Controls and Systems

Information on catalytic converter, seat removal, headlight adjustment, and rear shock absorber.

Sidestand and Ignition Cut-off System

Describes sidestand function and the operation of the ignition circuit cut-off safety system.

Pre-Operation Checks

Essential Pre-Ride Inspections

Lists critical checks for fuel, engine oil, coolant, brakes, and tires before riding.

Control System and Chassis Checks

Details checks for clutch, throttle, cables, drive chain, wheels, pedals, chassis fasteners, and electricals.

Operation and Riding Points

Starting the Engine Safely

Outlines correct procedure and conditions for starting the motorcycle's engine safely.

Gear Shifting Techniques

Explains how to use transmission gears for optimal power delivery and smooth riding.

Fuel Economy Tips

Provides advice on riding style to improve fuel efficiency and reduce consumption.

Engine Break-In Procedure

Guidelines for the initial break-in period to ensure optimal engine longevity.

Proper Parking Procedures

Details safe practices for parking, considering heat dissipation and vehicle stability.

Periodic Maintenance and Adjustment

Owner's Tool Kit and Maintenance Schedule

Introduces the included tool kit and general guidelines for maintenance intervals.

Engine Service

Covers spark plug maintenance, engine oil/filter changes, and checking engine idling speed.

Coolant and Air Filter Service

Details checking coolant levels, changing coolant, and replacing the air filter element.

Chassis and Control System Maintenance

Covers throttle grip, valve clearance, tires, clutch/brake levers, pedals, and sidestand maintenance.

Brake System Maintenance

Guides on checking brake pads, fluid levels, and changing brake fluid for optimal braking.

Drive Chain and Cable Maintenance

Details drive chain slack, cleaning, lubrication, and maintenance of control cables.

Steering, Fork, and Wheel Bearing Checks

Covers checking steering, front fork, and wheel bearings for proper function and wear.

Battery and Fuse Maintenance

Provides instructions for battery maintenance, charging, storage, and fuse replacement.

Lighting and Troubleshooting

Covers checks for lighting systems and provides charts for diagnosing engine and starting issues.

Engine Overheating Diagnosis

Guides on diagnosing and addressing engine overheating problems, including coolant system checks.

Motorcycle Care and Storage

Matte Finish Care

Advises on special cleaning products and methods for matte finished parts to avoid damage.

General Cleaning and Washing

Outlines procedures for cleaning the motorcycle, including specific steps for harsh conditions.

Storage Guidelines

Provides instructions for both short-term and long-term storage to protect the motorcycle.

Specifications

Dimensions, Weight, and Engine Specs

Lists physical dimensions, weight, engine type, displacement, and recommended fluids.

Chassis, Drivetrain, and Fuel System Specs

Details frame type, clutch, transmission, final drive, fuel capacity, and recommended fuel.

Tire, Brake, and Suspension Specs

Lists tire sizes, brake system details, and suspension travel specifications.

Electrical System and Battery Specs

Details electrical system voltage, ignition, charging, and battery model/capacity.

Bulb Wattage and Fuse Ratings

Lists specifications for all bulbs and the ratings for various fuses in the electrical system.

Electric System Diagram

Consumer Information

Vehicle Identification Numbers

Explains how to find and record VIN, engine serial number, and model label for identification.

Diagnostic and B-Box Connectors

Locates the diagnostic connector and describes the B-Box device's function for data tracking.

Vehicle Data Recording

Describes how the ECU stores vehicle data for diagnostics and research, and data disclosure policy.

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