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Benelli TRK 502 User Manual

Benelli TRK 502
92 pages
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Owners ManualEN
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

Table of Contents

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Benelli TRK 502 Specifications

General IconGeneral
Displacement500 cc
Transmission6-speed
Fuel Tank Capacity20 liters
Seat Height800 mm
Wet Weight235 kg
Bore x Stroke69 mm x 66.8 mm
Compression Ratio11.5:1
ClutchWet multi-plate
FrameSteel trellis
Wheelbase1505 mm
Ground Clearance190 mm
Max Power47.6 hp (35 kW) @ 8500 rpm
Max Torque46 Nm @ 6000 rpm
Front Suspension50 mm upside-down fork
Front BrakeDouble floating discs, 320mm, 4-piston calipers
Rear BrakeSingle 260 mm disc
Fuel SystemElectronic Fuel Injection (EFI)
ABSDual-channel ABS
Front Tire120/70 R17
Rear Tire160/60 R17
Engine TypeLiquid-cooled, four-stroke, parallel twin cylinder, DOHC, 4 valves per cylinder

Summary

Introduction

Manual Overview and Safety Advice

Outlines the purpose of the manual and emphasizes safety precautions.

Product Information Disclaimer

States that the manual's information may have minor discrepancies with the actual vehicle.

Safety Information

Owner Responsibilities and Rider Qualifications

Defines the owner's role and required operator skills for safe motorcycle use.

Safe Riding Practices and Visibility

Covers pre-operation checks, conspicuity, and avoiding hazards for safer riding.

Protective Apparel and Gear

Details essential protective clothing and gear to minimize injury risk.

Carbon Monoxide and Loading Hazards

Warns about CO poisoning and safe practices for loading accessories and cargo.

Accessory and Modification Safety

Advises on potential risks of aftermarket parts and vehicle modifications.

Motorcycle Transport Safety

Provides guidelines for safely securing and transporting the motorcycle on another vehicle.

Vehicle Description

Left Side Component Identification

Identifies and labels key components visible on the left side of the motorcycle.

Right Side Component Identification

Identifies and labels key components visible on the right side of the motorcycle.

Controls and Instruments Layout

Illustrates and labels the location of all controls and instruments on the dashboard.

Instrument and Control Functions

Ignition Key and Steering Lock Operation

Explains the functions of the ignition key and how to operate the steering lock.

Meter Unit and Indicator Lights Explained

Details the multi-function meter unit, indicator, and warning lights.

Handlebar Switch Functions

Describes the operation of switches located on both left and right handlebars.

Clutch, Shift, and Brake Lever Controls

Explains the operation and adjustment of clutch, shift, and brake levers.

Brake System (ABS) Operation and Warnings

Details the ABS system's function, limitations, and warning indicators.

Fuel Tank and Refueling Safety Precautions

Provides critical safety instructions and warnings for refueling the vehicle.

Shock Absorber and Headlight Adjustments

Guides on adjusting rear shock absorber preload and headlight beam height.

Sidestand and Ignition Cut-off System

Explains the sidestand's function and the integrated ignition cut-off safety system.

Auxiliary USB Jack Usage

Details how to use the auxiliary USB jack and associated power limitations.

Pre-Operation Safety Checks

Fuel, Fluid, and Brake System Checks

Lists essential checks for fuel, engine oil, coolant, and brake systems before riding.

Operation and Riding Points

Starting the Engine Safely

Covers the procedure for starting the engine and related safety checks.

Shifting Gears and Fuel Economy

Explains gear shifting techniques and tips for improving fuel efficiency.

Engine Break-in Procedure and Parking

Details the engine break-in period and safe parking procedures.

Periodic Maintenance and Adjustment

Owner's Tool Kit and Service Chart

Introduces the owner's tool kit and the general maintenance schedule.

Spark Plug Checks and Replacement

Guides on inspecting, checking gap, and replacing spark plugs.

Engine Oil and Filter Service

Provides instructions for checking, changing, and replacing engine oil and filter.

Coolant System Maintenance

Covers checking coolant level and changing the coolant.

Tire Inspection and Pressure Checks

Explains how to inspect tires and adjust air pressure for safety.

Brake System Maintenance

Details checks for brake pads, fluid, and system integrity.

Drive Chain Care and Lubrication

Guides on checking drive chain slack, cleaning, and lubrication.

Wheel Bearing and Battery Checks

Covers inspection of wheel bearings and battery maintenance.

Lighting and Fuse System Maintenance

Explains checks for lights, fuses, and bulb replacement.

Troubleshooting Common Issues

Offers diagnostic procedures for common starting and performance problems.

Motorcycle Care and Storage

Cleaning Procedures and Precautions

Outlines methods for cleaning the motorcycle and avoiding damage.

Riding in Rain/Salt and Washing

Provides advice for cleaning after riding in adverse conditions and protecting against corrosion.

Short-Term and Long-Term Storage

Guides on proper procedures for storing the motorcycle when not in use.

Vehicle Specifications

Engine, Fuel, and Clutch Specifications

Lists key technical data for the engine, fuel system, and clutch.

Chassis, Wheel, and Brake Specifications

Details technical specifications for the chassis, wheels, and brakes.

Electrical System and Bulb Specifications

Provides information on the electrical system, fuses, and bulb wattages.

Consumer Information

Vehicle Identification Numbers Recording

Instructs on recording essential vehicle identification numbers for registration and parts.

Model Label and Diagnostic Connector

Locates the model label and diagnostic connector for service and diagnostics.

Vehicle Data Recording and Privacy

Explains the vehicle data recording system and data privacy policy.

Regular Maintenance Coupons

Maintenance Service Record Coupons

Provides forms for recording scheduled maintenance services performed by dealers.

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