Benelli 2009 TREK1130

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MANUALE OFFICINA • WORKSHOP MANUAL • MANUEL D’ATELIER •

TECHNISCHES HANDBUCH • MANUAL THE TALLER

ver. 01 June 2009

SSMT

Code 0310294100000

Main Page

How to Use this Manual6
General Information 17
Table of Contents11
Identification of Motorcycle13
Motorcycle Identification13
Features14
Instrumentation and Lights14
Multifunction Display15
Display Functions Selection16
Clock Adjustment17
Important Information18
Preparation for Removal and Dismantling Operations18
Spare Parts19
Gaskets, O-Rings, Oil Retainer and Bearings20
Safety Washers/Safety Plates, Pins and Thread Brakes21
Safety Elastic Rings22
Connections Control23
Special Tools24
General Specifications29
Technical Data30
Engine Specifications30
Frame Specifications35
Electric Specifications38
Fastening Torques41
General Fastening Specifications41
Fastening Torques and Relative Preloads for Standard Connections42
Engine Fastening Torques43
Frame Fastening Torques46
Lubrication Points and Types of Lubricant50
Lubrication Points and Types of Engine Lubricant50
Lubrication Points and Types of Frame Lubricant51
Cooling System Layouts52
Introduction58
Routine Maintenance and Lubrication Intervals59
Engine63
Ignition Spark Plugs Removal63
Ignition Spark Plugs Control64
Spark Plug64
Ignition Spark Plugs Installation66
Air Box Removal67
Air Filtering Element Replacement68
Air Box Installation70
Wired Actuator Control71
Accelerator Cable Clearance Adjustment73
Clutch Cable Clearance Adjustment74
Clutch Disks Adjustment75
Exhaust Gas Adjustment76
Throttled Body Adjustment79
Stepper Removal82
Stepper Control83
Stepper Installation84
Engine Minimum Power Adjustment91
Engine Oil Level Control94
Engine Oil Change and Filter Replacement96
Cooling Liquid Control99
Cooling Liquid Change101
Fuel Tube Control and Replacement105
Drain Plant Control and Replacement107
Cooling System Control and Replacement109
Frame110
Front Brake Adjustment110
Rear Brake Adjustment111
Brakes Liquid Level Control112
Front and Rear Brake Pads Control113
Braking Plant Flexible Tubes Control114
Hydraulic Braking System Bleeding115
Gear Change Pedal Adjustment118
Transmission Chain Loosening Regulating119
Transmission Chain Lubrication121
Steering Tube Control and Adjustment122
Transmission Gears Control and Replacement124
Front Fork Control125
Rear Shock Absorber Set Adjustment126
Tyres Control128
Wheels Control131
Cables Control and Lubrication132
Levers and Pedals Lubrication133
Side Trestle Lubrication134
Electric Plant136
Battery Charge and Control136
Fuses Control142
Front Lights Replacement144
Front Headlight Removal146
Front Headlight Installation148
Front Headlight Adjustment150
Rear Headlight Replacement151
Front Indicators Replacement154
Front Indicators Lamps Replacement155
Rear Indicators Lamps Replacement156
Front Wheel and Brake Disks163
Front Wheel Removal163
Front Brake Disks Removal165
Front Wheel Decomposition166
Front Wheel Control167
Brake Disks Control169
Front Brake Disks Assembly171
Front Wheel Installation173
Front Wheel Balancing176
Rear Wheel and Brake Disk178
Rear Wheel Removal178
Rear Brake Disk and Crown Wheel Removal180
Rear Wheel Decomposition181
Rear Wheel Control182
Rear Wheel Crown Wheel Holder Flange Inspection184
Crown Wheel Control and Replacement185
Rear Brake Disk and Crown Wheel Assembly186
Rear Wheel Installation188
Rear Wheel Balancing190
Front and Rear Brakes191
Front Brake Pads Removal191
Rear Brake Pads Removal192
Front Brake Pads Replacement194
Rear Brake Pads Replacement196
Front Brake Pads Installation198
Rear Brake Pads Installation201
Front Brake Pump Removal202
Front Brake Pump Decomposition203
Rear Brake Pump Removal204
Rear Brake Pump Decomposition205
Front and Rear Brake Pump Control206
Front Brake Pump Installation207
Rear Brake Pump Installation210
Front Brake Callipers Removal213
Front Brake Callipers Decomposition214
Rear Brake Calliper Removal215
Rear Brake Calliper Decomposition216
Front Callipers and Rear Calliper Control219
Front Brake Callipers Installation220
Rear Brake Calliper Installation223
Front Fork226
Front Fork Shanks Removal226
Front Fork Shanks Decomposition228
Front Fork Shanks Inspection232
Front Fork Shanks Assembly233
Front Fork Shanks Installation237
Handle Bar239
Handle Bar Removal239
Handle Bar Inspection241
Handle Bar Installation242
Steering Wheel Head245
Upper and Lower Steering Wheel Base Removal245
Upper and Lower Steering Wheel Base Inspection247
Upper and Lower Steering Wheel Base Installation248
Rear Shock Absorber Set251
Rear Shock Absorber Set Removal251
Rear Shock Absorber and Gas Cylinder Treatment253
Rear Shock Absorber Set Control255
Rear Shock Absorber Set Installation256
Transmission Chain and Swing Arm259
Transmission Chain and Swing Arm Removal259
Transmission Chain Removal260
Swing Arm Removal261
Transmission Chain Inspection262
Swing Arm Inspection264
Transmission Chain Replacement265
Transmission Chain and Swing Arm Installation267
Swing Arm Installation268
Engine269
Engine Removal269
Engine Installation271
Fairing273
Mobile and Fixed Cap Installation273
Right and Left Tank Lids Removal274
Right and Left Tank Lids Installation275
Fairing Support Bracket Removal276
Fairing Support Bracket Installation277
Tank Cap Removal278
Tank Cap Installation279
Tank Removal280
Tank Installation281
Engine Lids Removal282
Engine Lids Installation283
Chain Carter Removal284
Chain Carter Installation285
Front Mudguard Removal286
Front Mudguard Installation287
Rear Mudguard Removal288
Rear Mudguard Installation289
Number Plate Bracket Removal290
Number Plate Bracket Installation291
Rear Frame292
Seat Removal292
Seat Installation293
Battery Box Removal294
Battery Box Installation296
Lock Removal298
Lock Installation299
Codon Removal300
Codon Installation302
Rear Small Frame Set Removal304
Rear Small Frame Set Decomposition305
Rear Small Frame Set Installation306
Cycling308
Front Left Footpeg Unit Installation308
Front Right Footpeg Unit Removal309
Front Right Footpeg Unit Installation310
Rear Footpegs Unit Removal311
Trestle Removal313
Trestle Installation314
Chain Slides Removal315
Chain Slides Installation316
Drain Plant317
Drain Unit Removal317
Drain Collector Decomposition319
Drain Unit Installation320
Head Distribution327
Distribution Lid Removal327
Gaskets Control328
Distribution Lid Installation329
Distribution Chain Tensioner Removal331
Distribution Chain Tensioner Control332
Distribution Chain Tensioner Installation333
Inlet Cam Shaft Removal334
Drain Cam Shaft Removal336
Cam Shafts Control337
Drain Cam Shaft Installation339
Inlet Cam Shaft Installation340
Chain Slides Removal341
Chain Slides Control342
Chain Slides Installation343
Phonic Wheel Removal344
Phonic Wheel Control345
Phonic Wheel Installation346
Distribution Chain Removal347
Distribution Chain Control349
Distribution Chain Installation350
Distribution Chain Installation and Engine Phasing351
Valves Clearance Adjustment354
Valves Clearance Control and Adjustment355
Valves Lifters and Calibrated Pads Removal356
Valves Lifters Control358
Valves Lifters and Calibrated Pads Installation359
Head Removal360
Valves and Valves Springs Removal362
Valves and Relative Guides Control364
Valves Seats Control367
Internal and External Valves Springs Control369
Valves and Valves Springs Installation370
Head Installation374
Cylinders377
Cylinders Removal377
Cylinders Control379
Cylinders Installation380
Pistons384
Pistons Removal384
Pistons Control386
Elastic Bands Control387
Pins Control388
Pistons Installation389
Clutch395
Clutch Lid Removal395
Clutch Lid Installation396
Clutch Removal397
Friction Disks Control401
Steel Disks Control402
Compression Springs Control403
Clutch Bell Control404
Clutch Drum Inspection405
Clutch Pressure Plate Control406
Clutch Pressure Plate Pin Control407
Clutch Installation408
Clutch Disks Adjustment413
Clutch Command Removal414
Clutch Command Control415
Clutch Command Installation416
Gear Change417
Gear Change Removal417
Primary and Secondary Shaft Gears Removal423
Gears Control425
Gear Change Flange Bearings Control426
Gears Command Forks Control427
Desmodromic Shaft Control429
Primary and Secondary Shaft Gears Installation430
Gear Change Installation432
Lubrication Plant439
Oil Tank and Inlet Filter Removal439
Oil Tank and Inlet Filter Control440
Oil Tank and Inlet Filter Installation441
Oil Pump Removal442
Oil Pump Control443
Oil Pump Installation444
Over Pressure Valve Removal445
Overpressure Valve Control446
Overpressure Valve Installation447
Start-Up449
Alternator Control449
Alternator Installation450
Start-Up Motor Removal451
Start-Up Motor Control452
Start-Up Motor Installation453
Z25 Gear/Splined Shaft, Female Collar Joint Removal454
Z25 Gear/Splined Shaft, Female Collar Joint Control455
Z25 Gear/Splined Shaft, Female Collar Joint Installation456
Satellite Gear and Free Wheel Control458
Satellite Gear and Free Wheel Installation459
Handling Base460
Lower Base Removal460
Lower Base Control463
Lower Base Installation464
Handling464
Bench Half-Bearings, Engine Shaft and Balancing Counter-Shaft Removal464
Connecting Rod Half-Bearings and Connecting Rods Removal466
Connecting Rod Half-Bearings and Connecting Rods Control468
Connecting Rod Half-Bearings and Connecting Rods Installation469
Balancing Counter-Shaft, Engine Shaft and Bench Half-Bearings Installation472
Power Supply480
Throttled Body Removal480
Throttled Body Adjustment481
Throttled Body Installation482
Water Pump Installation504
Neutral Switch519
Speed Sensor523
Ignition Switch533
Fuel Pump547

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Benelli 2009 TREK1130 Specifications

General

Brand	Benelli
Model	2009 TREK1130
Category	Motorcycle
Language	English

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