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Safety information ..................................1-1

Description.............................................. 2-1

• Left view....................................................... 2-1

• Right view.................................................... 2-2

• Controls and instruments........................2-3

Instrument and control

functions.................................................. 3-1

• Key.................................................................. 3-1

• Main switch/steering lock.......................3-1

• Multi-function meter unit and

Indicator lights and

warning lights.............................................3-3

• Handlebar switches.................................. 3-6

• Clutch lever .................................................3-8

• Shift pedal.....................................................3-8

• Brake lever.....................................................3-8

• Brake pedal ..................................................3-9

• ABS .................................................................3-9

• Fuel tank cap............................................. 3-10

• Fuel.............................................................. 3-11

• Catalytic converter .................................3-13

• Seats............................................................ 3-14

• Adjusting the headlight

beams ........................................................ 3-15

• Adjusting the shock

absorber assembly...................................3-15

• Sidestand .................................................. 3-16

• Ignition circuit cut-o

system........................................................ 3-16

• Auxiliary USB jack .................................. 3-18

For your safety –

pre-operation checks ............................. 4-1

Operation and important

riding points............................................ 5-1

• Starting the engine................................... 5-1

• Shifting......................................................... 5-2

• Tips for reducing fuel

consumption...............................................5-2

• Engine break-in...........................................5-3

• Parking........ ................................................. 5-3

Periodic maintenance and

adjustment................................................6-1

• Owner’s tool kit...........................................6-2

• General maintenance and

lubrication chart....................................... 6-3

• Checking the spark plugs....................... 6-9

• Canister...................................................... 6-10

• Engine oil and oil

lter cartridge ..........................................6-10

• Coolant....................................................... 6-13

• Air lter element..................................... 6-15

• Checking the engine

idling speed.............................................. 6-15

• Checking the throttle

grip free play.............................................6-16

• Valve clearance........................................ 6-16

• Tires ............................................................ 6-16

• Adjusting the clutch

lever free play ...........................................6-18

• Checking the brake

lever free play ........................................... 6-19

• Brake light switches............................... 6-19

• Checking the front and

rear brake pads....................................... 6-20

• Checking the brake

uid level ...................................................6-20

• Changing the brake uid..................... 6-21

• Drive chain slack..................................... 6-22

• Cleaning and lubricating

the drive chain......................................... 6-23

• Checking and lubricating

the cables.................................................. 6-24

• Checking and lubricating

the throttle grip and cable.................. 6-24

• Checking and lubricating the

brake and shift pedals........................... 6-24

• Checking and lubricating the

brake and clutch levers........................ 6-25

• Checking and lubricating the

sidestand................................................... 6-26

• Checking the front fork......................... 6-26

• Checking the steering........................... 6-27

• Checking the wheel bearings............ 6-28

• Battery ....................................................... 6-28

• Replacing the fuses................................ 6-29

• Brake/tail light and the

turn signal light ...................................... 6-30

• Auxiliary lights......................................... 6-31

• Troubleshooting..................................... 6-32

• Troubleshooting charts ....................... 6-33

Motorcycle care and storage.................. 7-1

• Matte color caution.................................. 7-1

• Care................................................................ 7-1

• Storage......................................................... 7-3

Displacement	500 cc
Transmission	6-speed
Fuel Tank Capacity	20 liters
Seat Height	800 mm
Wet Weight	235 kg
Bore x Stroke	69 mm x 66.8 mm
Compression Ratio	11.5:1
Clutch	Wet multi-plate
Frame	Steel trellis
Wheelbase	1505 mm
Ground Clearance	190 mm
Max Power	47.6 hp (35 kW) @ 8500 rpm
Max Torque	46 Nm @ 6000 rpm
Front Suspension	50 mm upside-down fork
Front Brake	Double floating discs, 320mm, 4-piston calipers
Rear Brake	Single 260 mm disc
Fuel System	Electronic Fuel Injection (EFI)
ABS	Dual-channel ABS
Front Tire	120/70 R17
Rear Tire	160/60 R17
Engine Type	Liquid-cooled, four-stroke, parallel twin cylinder, DOHC, 4 valves per cylinder

Benelli TRK 502 User Manual

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