Benelli IMPERIALE 400

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Table of Contents

Introduction.............................................................................................................................................................. - 1 -

Preparatory Information...........................................................................................................................................- 2 -

General safety.................................................................................................................................................. - 2 -

Maintenance rules............................................................................................................................................ - 3 -

Model information......................................................................................................................................... - 13 -

Motorcycle identification...............................................................................................................................- 15 -

Important Note............................................................................................................................................... - 15 -

Special tools................................................................................................................................................... - 16 -

Specification table (BJ400-8)........................................................................................................................ - 24 -

Unit conversion table..................................................................................................................................... - 26 -

Winding method of cables, wires and hoses..................................................................................................- 27 -

Troubleshooting Guide.................................................................................................................................. - 64 -

Torque and locking agent...............................................................................................................................- 74 -

Inspection / adjustment.................................................................................................................................. - 79 -

Inspection and Maintenance of Electrical System...............................................................................................- 110 -

I. Battery/Charging System..................................................................................................................................- 112 -

1.1 Preparatory Information.........................................................................................................................- 112 -

1.2 Fault Diagnosis...................................................................................................................................... - 113 -

1.3 Battery.................................................................................................................................................... - 114 -

1.4 Charging System....................................................................................................................................- 120 -

1.5 Disassembly of Voltage and Current Regulator.................................................................................... - 121 -

1.6 Alternator............................................................................................................................................... - 122 -

II. Ignition System................................................................................................................................................- 126 -

2.1 Preparatory Information.........................................................................................................................- 126 -

2.2 Fault Diagnosis...................................................................................................................................... - 128 -

2.3 Trigger....................................................................................................................................................- 129 -

2.4 Ignition Coil........................................................................................................................................... - 129 -

2.5 Spark Plug..............................................................................................................................................- 131 -

2.6 ECU........................................................................................................................................................- 132 -

III. Starter System................................................................................................................................................ - 134 -

3.1 Preparatory Information.........................................................................................................................- 134 -

3.2 Fault Diagnosis...................................................................................................................................... - 135 -

3.3 Starter Motor..........................................................................................................................................- 135 -

3.4 Starter Relay...........................................................................................................................................- 136 -

IV. Bulbs /Switches/Meters..................................................................................................................................- 139 -

4.1 Preparatory Information.........................................................................................................................- 140 -

4.2 Fault Diagnosis...................................................................................................................................... - 140 -

4.3 Replacement of headlight bulb.............................................................................................................. - 141 -

4.4 Replacement of Turn Signal Light Bulb................................................................................................- 142 -

4.5 Replacement of Taillight Bulb...............................................................................................................- 143 -

4.6 Replacement of License Light Bulb...................................................................................................... - 143 -

4.7 Meters.....................................................................................................................................................- 144 -

4.8 Ignition Switch.......................................................................................................................................- 146 -

4.9 Electric horn...........................................................................................................................................- 147 -

COPY - MOTOWAY GEORGE KABRANIS S.A - Dimitrios Kabranis - dkabranis@motoway.gr