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Bernina
Sewing Machine
1000
Bernina 1000 User Manual
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Service
Manual
BERNINA
Model
1030
-
1020
1000
1015
-
free
www.occaphot.ch
on
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d
13
page
13
2
Table of Contents
Table of Contents
2
Safety Instructions
3
Parts of the Machine
4
Product View
4
Removing Covers
5
Clean and Lubricate
6
Hook Position and Timing
8
Bobbin Tension
10
Top Tension
11
Troubleshooting Guide
12
Poor Stitch Quality
13
Upper Thread Breaks
13
Stitch Length Varies or will Not Feed
14
Skipping Stitches
14
Bobbin Thread Not Being Brought up
14
Lower Thread Breaks
14
Bernina 1030/1020 - Table of Contents
17
Technical Data for Bernina Models 1030-1020
19
DC Mains Adaptor 4200 for Models 1130 and 1030
20
Changing the Bulb
21
Removing Belt Cover
21
Removing Chassis Cover
22
Removing Base Cover
22
Removing Needle Plate
22
Complete Removal of Chassis with "L" PCB 1030-1020
23
Dismantling Motor Support
24
Removing the Motor
25
The Needle
26
Checking the Bobbin Winding Device
27
Checking the Switching off of Motor to Bobbin Winding Device
27
Checking Presser Foot Fixation and Its Height
28
Checking the Presser Foot Height
28
Checking the Darning Foot Height
29
Presser Foot Crosswise to Sewing Direction
29
Adjustment of the Thread Take-Up Lever
30
Adjustment of Feed-Dog in the Machine
30
Checking the Feed-Dog Height
31
Tension of the Belt for the Hook Drive
31
Tensioning the Drive Belt
32
Rest Position of Needle
32
Needle Distribution LCR (Left, Centre, Right)
33
Adjustment of the Hook
33
Checking the Position of Driver in Hook Race
34
Checking Radial Play of the Driver
34
Adjustment of Play between Rack and Toothed Gear
35
Checking the Hook Adjustment and Loop Lift
35
Checking the Needle Height
37
Checking the Needle-Hook Distance Without Needle Plate
37
Checking the Thread Guide Plate Position
38
Needle Plate Adjustment
39
Checking the Feed Synchronisation
39
Checking the Reverse Feed Synchronisation (Red Zone)
40
Checking the Synchronisation of the Cam Packet, to the Reverse Feed Cam and Main Shaft
41
Checking the Worm Gear Clearance
41
Checking the Zig-Zag Stitch Distribution
42
Lateral Motion of the Needle (Parabola)
43
Checking the Tracer Lift
43
Checking the Scale for Needle Position, Stitch Width, Stitch Length and Presser Foot
44
Checking the Stitch Length Adjustment Knob
45
Checking the Stitch Length Stop Positioning Cam
45
Checking the Zero Position of the Feed Control Crank
45
Checking the Zero Position of the Stitch Length Crank
46
Checking the Forward-Reverse Feed Equialization (Honeycomb Stitch)
47
Checking the Tracer Position with the Reverse Feed Switched off
48
Buttonholing, Checking the Density of the Bar Tack
48
Checking the Cutting Space and Bead Width
49
Needle Stop
50
Automatic Long Stitch Device
50
Checking the Basic Setting of the Latch Release Pin
51
Checking the Instant of Decoupling
52
Checking the Cushioner Position
52
Basic Adjustment to the Knee Lifter Lever
53
Checking the Lowering of the Feed-Dog
54
Lower Thread Tension
54
Basic Adjustment of the Upper Thread Tension
55
Removing the Needle Drive Assembly
56
Adjustment of the Upper Thread Tension with a Weight
56
Installing the Needle Drive Assembly
58
Checking Tracer Position on the Long Stitch Cam
59
Provisional Checking of Trcer Lift (Needle Control)
59
Checking Tracer Distribution on the Cams
60
Checking the Stitch Pattern Indicator
60
Removing the Carrier for Checking Outside the Machine
61
Installation of the Carrier (Reverse Procedure)
62
Using the Special Gauge for Basic Carrier Adjustment
63
Feed-Dog Height
64
Checking Depth Limit Stop
65
Checking the Hook Drive
65
Checking the Axial Play in the Stitch Length Crank
66
Removal of Head Frame
67
Sequence for Installation of the Head Frame
67
Notes on Adjustments to be Made after Removing and Reinstalling Certain Parts
68
Electrical and Electronic Section
69
Print L/R 1030/1020 220V
70
Print L/R 1030/1020 110V
71
Print L/R 1030/1020
72
Troubleshooting
73
Bernina 1015/1010/1005/1004/1000
80
Bernina 1015/1010/1005/1004/1000: Contents
82
Technical Data, Features and Functions
85
Principal Features of Individual Models
86
Changing the Bulb/Removing Belt-Cover
88
Scale Plate (125), New for Model 1039 and Submodels
89
Dismantling Motor Support/Removing the Main Motor
90
Checking the Bobbin Winding Device/Corrections
91
Checking the Handwheel Release Mechanism/Corrections
92
Disassembling the Drive Flange (Toothed Belt Wheel 36 Teeth)
92
Rest Position of Needle/Checking and Correction
94
Checking the Hook Adjustment - Loop Lift
95
Checking the Needle Height/Checking Bobbin Case Stopping Position
96
Feed Synchronisation (Green Zone)
97
Checking the Forward and Reverse Feed Equalization/Double Overlock
98
Tracer Position with Reverse Feed off
98
Lower Thread Tension Cl. 1000
98
Basic Adjustment of the Upper Thread Tension/Checking and Correction
99
Mounting the Carrier
100
Using the Special Gauge for Basic Carrier Adjustment (001 364 70 00)
101
Hook Drive
102
Electrical and Electronic Section Table
104
Guide for Troubleshooting
104
Block Diagram Models 1015/1010/1005/1004/1000
105
Adjustment of Foot Control (Minimum Speed)
106
Instruction for Print Replacement in Foot Controller
107
Models 1015/1010/1005/1004/1000 - Troubleshooting
110
4
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Bernina 1000 Specifications
General
Type
Mechanical
Stitch Length
4 mm
Number of Stitches
14
Max Stitch Length
4 mm
Stitch Options
Decorative
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