2
Engine details (to be completed now) 1
Introduction 3
Engine identification 4
Initial receipt of the engine 4
Engine storage 4
Safety precautions 5
Technical specifications 6
SECTION 1: INSTALLATION GUIDELINES 7
Engine mounting 8
Engine alignment - drives, flanges, flexible couplings 9
Exhausts and mounting exhausts 11
Cooling - sea water inlet system 14
Fuel supply and "leak off" 18
Calorifier connections (if fitted) 19
Electrical installation 22
SECTION 2: GUIDELINES FOR OPERATION OF THE ENGINE 26
Important checks prior to initial use 26
Initial start-up and bleeding the fuel system 26
Starting and stopping 28
SECTION 3: MAINTENANCE & SERVICE GUIDELINES 31
Maintenance schedule 32
Lubrication - checking and changing oil 33
Fuel system - fuel / water separator, fuel lift pump, fuel filter 36
Cooling - fresh water system, heat exchanger 37
Sea water pump, heat exchanger 38
Tube stack and ‘wasting zinc anode’ 40
Belt tensioning adjustment 41
Air filter inspection / replacement 42
Electrical maintenance 42
Laying up - winterising 43
Troubleshooting 44
Torque settings 55
Wiring diagrams and general arrangement drawings index 56
Exhaust emission - declaration of conformity 91
Exhaust emission - durability 92
Quick reference parts list 93
Maintenance record 96
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