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Contents
INTRODUCTION 3
Engine Identification
4
Initial Receipt of the Engine 4
Engine Storage 4
Safety Precautions 5
Technical Specifications 6
SECTION 1: INSTALLATION GUIDELINES 7
Ventilation 7
Engine Mounting 8
Engine Alignment 10
Keel Cooling - Dry Exhaust 13
Keel Cooling - Skin Tanks 14
Fuel Supply & Leak Off 16
Calorifier Connection 17
Batteries & Cables 18
Control Panels 20
SECTION 2: INITIAL ENGINE START UP 21
Important Checks Prior to Initial Use 21
Initial Start-Up and Bleeding the Fuel System 21
Normal Starting and Stopping 24
SECTION 3: MAINTENANCE AND SERVICE GUIDELINES 28
Maintenance Schedule 29
Lubrication - Checking and Changing Oil 30
Fuel System - Fuel/Water Separator, Fuel Lift Pump, Fuel Filter 33
Belt Tensioning Adjustment 35
Air Filter Inspection/Replacement 36
Electrical Maintenance 36
Laying Up - Winterising 37
SECTION 4: TROUBLESHOOTING 38
SECTION 5: TORQUE SETTINGS 51
SECTION 6: DRAWING INDEX 52
SECTION 7: EMISSIONS 80
Exhaust Emission - RCD2 Declaration of Conformity 80
Exhaust Emission - RCD2 Durability 81
Exhaust Emission - EPA Durability 82
Hazardous Materials Statement 83
SECTION 8: SERVICE RECORD 84
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