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Big Dog ALPHA - Page 17

Big Dog ALPHA
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119293 4-5 REV E
Belt replacement
1. Park the mower on a flat surface and stop the engine.
Make sure deck clutch switch is in the down (OFF)
position. Remove ignition key. Place the steering con-
trol levers in the park brake position. Make sure the
blades are stopped before leaving seat. Disconnect
the negative battery cable.
2. Lower the deck to the lowest setting.
3. Raise the rear of the mower and block with certified
jack stands.
4. Unhook the tension idler spring from the spring mount
to release tension from the deck drive belt.
NOTE: The spring and spring mount will become loose
and can become misplaced. Set these aside after
removal for easier access upon re-assembly. On 36”
decks a tension spring hook (Excel part number
604462) can be used to disconnect the tension idler
spring from the spring mount. Figure 4-12
5. Remove the deck drive belt from the electric clutch
pulley located on the engine shaft. Figure 4-13
NOTE: Do not remove the deck drive belt from the deck
spindle pulleys. It will only need to be removed from the
electric clutch pulley at the rear of the mower.
6. Locate the tension idler spring. Securely clamp locking
pliers onto the spring at the end located next to the
idler arm. Figure 4-13
7. Release the transaxle drive belt tension, using the
locking pliers, to remove the tension spring from the
idler arm. Swing the idler arm out of the way.
Figure 4-13
Never work under the machine or attachment
unless it is safely supported with jack stands.
Make certain machine is secure when it is
raised and placed on the jack stands.
Use only certified jack stands. Use only
appropriate jack stands, with a minimum
weight rating of 2000 pounds (907 kg) to
block the unit up.
Use in pairs only.
Follow the instructions supplied with the
jack stands.
The jack stands should not allow the
machine to move when the engine is running
and the drive wheels are rotating.
Do not allow the wheels to come in contact
with the floor or any object that would permit
the unit to propel itself.
To prevent injury stay clear and exercise cau-
tion when rotating the wheels.
Allow the engine and muffler to cool before proceed-
ing with the following procedure.
Exercise caution when releasing spring tension from
the belt idler.
WARNING
WARNING
WARNING
A. Spring mount B. Tension idler spring
Figure 4-10
A. Spring mount B. Tension idler spring
Figure 4-11
A
B
C
C
A
B
C
C