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BigDog stout mp User Manual

BigDog stout mp
39 pages
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120123 REV A
BigDog
®
Mowers
Stout MP
General Service Manual
200 South Ridge Road
Hesston, Kansas
67062

Questions and Answers:

BigDog stout mp Specifications

General IconGeneral
BrandBigDog
Modelstout mp
CategoryLawn Mower
LanguageEnglish

Summary

General Information

BigDog® Mower Service Program

Overview of the BigDog® Mower Service Program, detailing manuals for servicing and maintaining Stout MP mowers.

Maintenance Introduction

Discusses the importance of regular maintenance for preventing downtime and premature failure, and outlines inspection practices.

Warranty

Explains warranty repair requirements, emphasizing authorized dealers and the invalidation of claims for unauthorized work.

Safety

Safe Servicing Practices

General safety guidelines for operating and servicing the mower, warning about amputating hazards and throwing objects.

Understand Correct Service

Emphasizes understanding service procedures, avoiding unauthorized modifications, and using two people for checks with the engine running.

Pre-Operation Precautions

Covers safe fuel handling, emphasizing flammability and explosive vapors, and following general refueling and storage guidelines.

Operation Precautions

Safety advice for operating the mower, including fire prevention, safe engine starting, and general operation rules.

General Maintenance Precautions

Guidelines for performing maintenance safely, including engine running procedures, safe working under the machine, and general care.

Prevent Battery Explosions

Safety measures to prevent battery explosions, including handling, charging, ventilation, and correct cable connection/disconnection.

Avoid Acid Burns

Precautions for handling battery acid, including personal protection, first aid for spills, and ingestion, to prevent burns and blindness.

Torque

Standard Torques

Lists standard torque values for various fastener sizes (e.g., #10, M3) in ft-lbs and N-m for assembly.

Special Torques

Provides specific torque values for critical components like wheel nuts, blade bolts, and clutch bolts.

Power Unit Maintenance

Steering Adjustments

Details procedures for adjusting steering control levers for neutral positioning and proper alignment.

Park Brake Spring Adjustment

Instructions for checking and adjusting the park brake spring compression for correct operation.

Belts

Guidance on inspecting belts for wear, signs of damage, and proper pulley groove condition, and replacement recommendations.

Hydraulic Pump Belt Adjustment

Explains that hydraulic pump belt tension is set by an idler and spring, with no specific adjustment procedure detailed.

Hydraulic system

Information on the mower's hydrostatic transmissions, fluid type, level checks, and initial/periodic oil and filter changes.

Tires

Specifies recommended tire air pressures for level mowing and notes warranty implications for non-pneumatic tires.

Engine Maintenance

General Engine Maintenance

Refers to the Engine Owner's Manual for detailed break-in and regular maintenance, including oil levels and torques.

Engine Oil and Filter

Procedures for checking and changing engine oil and filter, including safety precautions for hot engines and spillage.

Engine Air Filter

Guidance on inspecting and replacing the engine air filter element, emphasizing proper sealing and avoiding over-servicing.

Fuel Evaporation System Filter

Information on the fuel evaporation system filter, its replacement interval, and model applicability.

Fuel & Evaporative System Line Routings

Diagrams and explanations of fuel and vapor line connections for domestic and export mower models.

Engine RPM Settings

Details the factory-set engine RPM for mowing efficiency and provides guidelines for checking and adjusting idle speeds.

Deck Adjustments

Deck Leveling

Step-by-step instructions for leveling the mower deck, including tire pressure checks and block placement.

Blades

Maintenance guidelines for mower blades, including checking for damage, sharpening, balancing, and proper installation.

Deck belt adjustment

Instructions on adjusting the spindle belt tension using the idler spring and chain anchor points for proper operation.

Electrical

Electrical Schematic - Kawasaki

Provides a wiring diagram for the mower's electrical system, illustrating component connections and wire routing.

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