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BigDog MOWER CO User Manual

BigDog MOWER CO
45 pages
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121536 REV A
BIGDOG
®
MOWER CO.
BLACKJACK
General Service Manual
200 South Ridge Road
Hesston, Kansas
67062

Questions and Answers:

BigDog MOWER CO Specifications

General IconGeneral
BrandBigDog
ModelMOWER CO
CategoryLawn Mower
LanguageEnglish

Summary

General Information

Big Dog® Service Program

Outlines the purpose of the service manual and related documents for Blackjack mowers.

Maintenance Introduction

Emphasizes regular maintenance for preventing downtime and premature failure.

Warranty

Details warranty repair requirements and the need for authorized dealer work.

Safety

Safe Servicing Practices

Guidelines for performing service procedures safely on the equipment.

Understand Correct Service

Emphasizes procedural understanding and seeking assistance when needed.

Pre-Operation Precautions

Crucial safety steps before operation, including fuel handling.

Wear Protective Clothing

Recommends appropriate attire and eye/ear protection for safe operation and servicing.

Operation Precautions

Safety guidelines for operating the mower, including fire hazards and starting procedures.

General Maintenance Precautions

Precautions to take during general maintenance tasks to ensure safety.

Avoid Fire Hazards

Precautions to prevent fire hazards during operation and maintenance.

Prepare For Emergencies

Steps to prepare for emergencies like fires, including first aid and extinguishers.

Prevent Battery Explosions

Safety measures to prevent battery explosions, including charging and handling.

Avoid Acid Burns

Warnings and procedures related to handling battery acid to prevent burns.

Torque Specifications

Standard Torques

Lists standard torque values for common threaded fasteners used in the manual.

Special Torques

Details specific torque values for critical components like lug nuts and blade bolts.

Power Unit Maintenance

Steering Adjustments

Procedures for adjusting steering control levers and linkage for proper mower operation.

Control Lever Stops Adjustment

Adjusting steering control lever stops to ensure the mower drives straight.

Park Brake Spring Adjustment

Steps to adjust the park brake spring for proper brake function.

Transaxle Drive Belt

Inspection and maintenance of the transaxle drive belt for wear and tension.

Deck Drive Belt

Procedures for inspecting, adjusting, and replacing the deck drive belt.

Hydraulic System

Maintenance of the mower's hydraulic system, including fluid changes and purging.

Tires

Information on recommended tire pressures and approved tire types for the mower.

Engine Maintenance

General Engine Maintenance

Overview of engine maintenance procedures and reference to the owner's manual.

Engine Oil and Filter

Instructions for changing engine oil and filter, including draining procedures.

Engine Air Filter

Maintenance procedures for the engine air filter.

Fuel Evaporation System Filter

Maintenance schedule for the fuel evaporation system filter.

Engine RPM Settings

Information on checking and adjusting engine RPM settings for optimal performance.

Deck Adjustments

Deck Leveling

Step-by-step guide to level the mower deck for optimal cutting performance.

Blades

Maintenance, inspection, and sharpening procedures for mower blades.

Mower Blade Replacement

Detailed steps for removing and installing mower blades safely.

Deck Belt Adjustment

Information regarding deck belt tension and adjustment.

Deck Belt Replacement

Procedures for removing and installing the mower deck drive belt.

Rear Discharge Deck Anti-scalp Wheels

Maintenance of anti-scalp wheels on the rear discharge deck.

48"/54" Side Discharge Deck Belt Routing

Diagram and instructions for routing the drive belt on 48"/54" side discharge decks.

48"/54" Rear Discharge Deck Belt Routing

Diagram and instructions for routing the drive belt on 48"/54" rear discharge decks.

Electrical Systems

Main Electrical Harness Schematic - Kohler

Wiring diagram for the main electrical harness of Kohler engine models.

Main Electrical Harness Schematic - Kawasaki

Wiring diagram for the main electrical harness of Kawasaki engine models.

Main Harness to Fuel Gauge Voltage Convertor Schematic

Schematic showing the voltage conversion for the fuel gauge from the main harness.

Maintenance

Maintenance Schedule

A schedule of recommended maintenance tasks and their service intervals.

Maintenance Locator Chart

Visual guide identifying key maintenance components on Kohler and Kawasaki engines.

Troubleshooting

Troubleshooting Guide

A table listing common symptoms, probable causes, and suggested remedies for mower issues.

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