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Bitzer HSN8571-125 User Manual

Bitzer HSN8571-125
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KB-100-6
Halbhermetische
Schraubenverdichter
Typen: • HSK85
HSN85
Inhalt Seite
1 Sicherheit 1
2 Anwendungsbereiche 4
3 Montage 5
4 Elektrischer Anschluss 13
5 In Betrieb nehmen 18
6 Betrieb / Wartung 27
7 Außer Betrieb nehmen 31
1 Sicherheit
Diese Kältemittel-Verdichter sind zum
Einbau in Maschinen entsprechend
der EU-Maschinenrichtlinie
2006/42/EG vorgesehen. Sie dür-
fen nur in Betrieb genommen wer-
den, wenn sie gemäß vorliegender
Montage-/Betriebsanleitung in diese
Maschinen eingebaut worden sind
und als Ganzes mit den entsprechen-
den gesetzlichen Vorschriften über-
einstimmen (anzuwendende Normen:
siehe Einbauerklärung).*
Autorisiertes Fachpersonal
Sämtliche Arbeiten an Verdichtern
und Kälteanlagen dürfen nur von
Fachpersonal ausgeführt werden,
das in allen Arbeiten ausgebildet
und unterwiesen wurde. Für die
Qualifi kation und Sachkunde des
Fachpersonals gelten die jeweils
gültigen Richtlinien.
Semi-hermetic
Screw Compressors
Types: • HSK85
HSN85
Content Page
1 Safety 1
2 Application ranges 4
3 Mounting 5
4 Electrical connection 13
5 Commissioning 18
6 Operation / Maintenance 27
7 De-commissioning 31
1 Safety
These refrigeration compressors are
intended for installation in machi-
nes according to the EC Machines
Directive 2006/42/EC. They may be
put to service only, if they have been
in stalled in these machines according
to the existing Assembly/Operating
Instructions and as a whole agree
with the corresponding provisions of
legislation (standards to apply: refer
to Declaration of Incorporation).*
Authorized staff
All work on compressor and refrigera-
tion systems shall be carried out only
by refrigeration personnel which has
been trained and instructed in all
work. The qualifi cation and expert
knowledge of the refrigeration per-
sonnel corresponds to the respectively
valid guidelines.
Полугерметичные
винтовые компрессоры
Типы:
HSK85
HSN85
Содержание Стр.
1 Правила техники безопасности 1
2 Области применения 4
3 Монтаж 5
4 Электрическое подключение 13
5 Ввод в эксплуатацию 18
6 Эксплуатация / Обслуживание 27
7 Вывод из эксплуатации 31
1 Правила техники безопасности
Эти холодильные компрессоры
предназначены для установки в
машины согласно EC Machines Directive
2006/42/EC. Они могут быть введены
в эксплуатацию только в том случае,
если они установлены в эти машины в
соответствии с настоящей инструкцией и
в комплексе удовлетворяют требованиям
соответствующих предписаний
(применяемые нормы: см. Декларацию
производителя).
Специалисты, допускаемые к работе
К выполнению работ на компрессорах
и холодильных агрегатах допускаются
только специалисты по холодильным
установкам прошедшие обучение
и инструктаж на все виды работ.
Квалификация и знания специалистов
должны соответствовать действующим
директивам.
ÈÍÑÒÐÓÊÖÈЯ ÏÎ ÝÊÑÏËÓÀÒÀÖÈÈ
SB-110-2 RUS
* Hinweis gilt für Länder der EU * Information is valid for countries of the EC
* Информация действительна только для стран ЕС
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Bitzer HSN8571-125 Specifications

General IconGeneral
BrandBitzer
ModelHSN8571-125
CategoryAir Compressor
LanguageEnglish

Summary

1 Safety

Authorized Personnel

Ensures only trained staff perform work on compressors and refrigeration systems.

General Safety References

Safety Instructions and Warnings

Provides instructions to prevent hazards and guide safe operation, covering potential dangers.

2 Application Ranges

Application Ranges Overview

Details permitted refrigerants, oil charge, and operating limits for compressors.

Air Admission Hazards

Warns of chemical reactions and pressure increases due to air entering the system.

3 Mounting

Compressor Transport

Guidelines for safely transporting the compressor, either on a pallet or using lifting eyes.

Compressor Installation

Instructions for setting up the compressor horizontally, including anti-vibration mountings.

3 Mounting (cont.)

Mounting on Heat Exchangers

Advises against rigid mounting on heat exchangers and recommends anti-vibration dampers.

Pipeline Connections

Details on connecting pipes, including types of connections and soldering precautions.

3 Mounting (cont.)

Pipe Connection Safety

Warnings regarding overheating valves, dismantling connections, and using clean/dry pipes.

Electrical Connection Safety

Highlights risks of short circuits from condensation and emphasizes proper sealing of cable entries.

HS.85 Features

HS.85 Booster Version

Describes a special HS.85 version for booster applications, requiring an external oil pump.

Capacity Control and Start Unloading

Explains the "Dual Capacity Control" system for 4-step or infinite capacity adjustment.

Capacity Control Details

Capacity Control Types

Details 4-step and infinite capacity control ranges (100%-50%, 100%-25%).

Capacity Control Operational Limits

Warns that application ranges are restricted when using capacity control.

Connections and Systems

Connection Positions Overview

Lists and describes various connection points on the compressor for different functions.

Oil Filter System Details

Information on the integrated oil filter, its replacement, and the oil management system.

Evacuation Connections

Recommends fitting additional connections for evacuation on large systems.

4 Electrical Connection

General Electrical Recommendations

States compliance with EC directives and emphasizes following wiring diagrams and safety standards.

Electrical Connection Safety

Warns of short circuits due to condensation and stresses proper grounding and cable sealing.

Motor Contactor and Cable Sizing

Guidance on selecting motor contactors, cables, and fuses based on operating current.

Electrical Connection Safety Details

Motor Damage Risks

Warns of motor damage from incorrect wiring or phase angle issues.

Compressor Failure Risks

Emphasizes operating compressors only in the prescribed rotating direction to prevent failure.

High Voltage Testing

Notes factory high-voltage testing and advises on performing reduced voltage tests cautiously.

4.2 Protection Devices

Motor Protection Devices

Outlines motor protection devices and their functions, warning against incorrect connections.

SE-E1 Protection Device

Describes the standard SE-E1 device, its monitoring functions, and connections.

Frequency Inverter Operation

Specifies the need for SE-C2 or SE-E2 devices when operating with frequency inverters.

Pressure Limiters (HP & LP)

Explains the necessity of pressure limiters to define operating ranges and avoid inadmissible conditions.

Integrated Oil Management

Integrated Oil Management System

Describes the system's components for oil supply, rotation, and filter monitoring.

Oil Separator Functionality

Details the function of the oil separator and the installation of an oil heater.

Oil Separator Insulation

Oil Separator Insulation

Advises insulating the oil separator in specific low or high ambient temperature conditions.

5 Commissioning

Commissioning Safety Precautions

Emphasizes safety during commissioning, warning against improper pressure testing and refrigerant mixing.

Strength Pressure Test

Guides on testing the refrigerant circuit's pressure resistance according to standards, warning about test pressure limits.

5.3 Oil Filling

Safe Oil Filling Procedures

Warns against filling oil directly into the compressor and details the correct procedure for oil filling.

5.4 Evacuation and Charging

Evacuation Safety Precautions

Warns of compressor/motor damage if started under vacuum or if voltage is applied.

5.5 Refrigerant Charging

Details the process of charging permitted refrigerants, including oil heating and checking oil levels.

Liquid Refrigerant Charging Precautions

Wet Operation Hazards

Warns about the danger of "wet operation" and the need for precise liquid refrigerant charging.

Explosion Risk from Overpressure

Highlights the risk of component explosion due to hydraulic overpressure and avoiding system overcharging.

Low Refrigerant Consequences

Explains that insufficient refrigerant leads to low suction pressure and high superheating.

5.6 Checks Before Starting

Lists essential checks before starting the compressor, including oil level, temperature, and safety devices.

5.7 Start-up Procedure

Checking Rotating Direction

Provides a method to test the compressor's rotating direction to prevent damage.

Phase Sequence Test

Details how to perform a phase sequence test to ensure correct wiring order.

Compressor Start

Step-by-step guide for starting the compressor, including opening the suction valve and observing oil flow.

Oil Supply Monitoring Test

Explains how to test the oil supply monitoring system by unplugging a connection.

Oil Check Procedures

Oil Check Safety Warnings

Warns about wet operation and potential issues if oil monitoring systems trigger.

Oil Cooler Temperature Control

Details setting the temperature control for the oil cooler based on refrigerant type.

Pressure Settings and Data Checks

Setting High and Low Pressure Limiters

Guides on accurately setting switch-on/cut-out pressures according to application limits.

Setting Condenser Pressure Control

Instructions on setting condenser pressure for optimal performance and avoiding rapid pressure drops.

Checking Operating Data

Lists essential operating data to check, such as temperatures and cycling rates.

Compressor Damage Risk

Warns about compressor damage if specific operational requirements (cycling rate, run time) are not met.

Vibrations and Safe Operation

Vibration Safety Precautions

Stresses checking for abnormal vibrations in the entire plant and taking measures to avoid them.

Special Recommendations for Safe Operation

Provides insights into common compressor failures and specific advice for safe operation.

Expansion Valve Operation

Details correct positioning of the temperature bulb and ensuring sufficient superheat for expansion valves.

Refrigerant Migration Avoidance

Advises on preventing refrigerant migration during longer standstill periods.

Start-up Parameters and Heat Exchangers

Oil Temperature During Start-up

Specifies the recommended oil temperature relative to ambient temperature during compressor start-up.

Liquid/Suction Line Heat Exchanger

Discusses the benefits of using a heat exchanger with HFC refrigerants for improved efficiency.

6 Operation and Maintenance

6.1 Regular Checks

Lists essential points for regular plant inspection, including operating data, lubrication, and safety devices.

Component Descriptions

Briefly describes the function of internal pressure relief valves, check valves, and oil stop valves.

Oil Stop Valve Safety Warning

Warns of potential injuries if the compressor is under pressure and not properly depressurized.

Oil Filter Maintenance

Oil Filter Replacement

Recommends initial oil filter change and outlines permanent monitoring of clogging.

Oil Filter Change Procedure

Oil Filter Chamber Pressure Warning

Highlights that the oil filter chamber and compressor are independent pressure chambers, warning of serious injury.

Oil Filter Change Procedure

Step-by-step guide for safely changing the oil filter, including depressurizing and proper sealing.

6.2 Oil Changing

Oil Separator Pressure Warning

Warns that the oil separator is under pressure and requires depressurization before handling.

Ester Oil Properties and Handling

Advises caution with ester oils due to their hygroscopic nature and the need to avoid air entry.

7 De-commissioning

7.1 Standstill Procedures

Advises keeping the oil heater on during standstill to prevent refrigerant diffusion into the oil.

7.2 Compressor Dismantling and Disposal

Guides on safely dismantling the compressor, extracting refrigerant, and proper disposal procedures.

Dismantling Safety Warning

Warns that the compressor may be under pressure and requires safety goggles during dismantling.

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