BKI FKM-F - User Manual

Electric Pressure Fryer
MODELS FKM, FKM-F, & FKM-FC
Installation and Operation Manual
Serial Numbers 137733 and higher

Summary

BKI Limited Warranty

Warranty Coverage and Eligibility

Details what the warranty covers, who it applies to, and the duration based on model and installation date.

Warranty Exclusions and Responsibilities

Lists items not covered, installation duties, and the warranty for replacement parts.

Introduction to the Pressure Fryer

Safety Precautions and Alert Symbol

Emphasizes following safety precautions and highlights the use and meaning of the safety alert symbol.

Understanding Safety Signs and Messages

Explains the purpose and meaning of DANGER, WARNING, CAUTION, and NOTICE messages within the manual.

Specific Safety Precautions

Pressure Valve and Equipotential Grounding

Covers safe handling of pressure valves and the importance of the equipotential ground plane for preventing sparks.

Electrical Disconnection and Oil Level Risks

Addresses electrical disconnection requirements and risks associated with low oil levels or old oil.

Safe Work Practices

Flooring, Workspace, and Casters

Emphasizes noncombustible floors, keeping the area uncluttered, and locking casters to prevent spills.

Lid Closure and Personal Safety

Stresses keeping the lid closed when not in use and avoiding maintenance on hot equipment to prevent burns.

Operational Safety Guidelines

Shortening Levels and Lid Latching

Covers proper shortening fill levels, avoiding water ingress, and ensuring the lid hook is securely latched.

Vent Safety and Spin Handle Use

Advises keeping away from the vent and correctly tightening the spin handle to seal the lid.

Personal Protection and General Safety

Work Attire and Pressure Release

Details wearing insulated mitts, non-skid shoes, and the safe procedure for releasing pressure.

Manual Accessibility and Child Safety

Stresses keeping the manual accessible and ensuring children are kept away from the equipment.

Safety Label Management & Emergencies

Maintaining Safety Labels

Instructs users to keep safety labels clean, visible, and to replace damaged ones.

Emergency Preparedness and Employer Duties

Advises on first aid, fire extinguishers, and employer responsibilities for trained staff and equipment condition.

Safety Labels and Hazard Identification

General Warning and Caution Labels

Covers labels related to general warnings, hot surfaces, steam, and slipping hazards.

Danger, Instruction, and Operational Labels

Includes danger labels, instruction references, and specific operational safety labels for fryer use.

High Voltage and Operational Safety Labels

High Voltage Electrical Safety

Highlights "DANGER HIGH VOLTAGE" labels requiring service by licensed electricians.

Filter System and Manual Contact

Covers warnings about filter disconnection and provides contact details for manual replacement.

Installation Procedures

Unpacking, Handling, and Freight Claims

Outlines owner's responsibility for inspecting shipments and filing freight claims for damage.

Assembly, Mounting, and Wiring

Details assembly steps, securing the unit, and emphasizing installation by a licensed electrician.

Initial Test and Adjustment

Shortening Fill Level and Quality

Details filling the pot with shortening and warnings about oil quality, level, and overfilling.

Rocker Switch Operation

Explains setting the FILTER/OFF/FRY rocker switch to FRY to start the heating process.

Fryer Controls and Indicators

Fryer Unit Components Diagram

Illustrates and labels key components of the fryer unit itself.

Control Panel Layouts

Shows the control panel for FKM-FC and the panel with digital timer for FKM/FKM-F models.

Detailed Control Functions

Basic Controls and Timer Features

Explains Spin Handle, Safety Pop Valve, Computer, Rocker Switch, Thermostat Knob, and Thermostat Light.

Digital Timer Operation

Details the LED indicator, TIME SELECT buttons, and START/STOP button functions for timing cycles.

Advanced Controls and Safety Switches

Timer Programming and Alarm Buttons

Details the ALARM button, preset buttons (A, B, C, D), Beeper, and Display for timing and alerts.

Safety Switches and Filling Mechanisms

Explains the High Limit Reset Switch, Drain Lever, Fill Lever, Rinse Hose Connector, and Pump Motor Reset Switch.

Shortening Care Recommendations

Maximizing Shortening Life

Advises on using quality shortening, managing moisture, and filtering frequency for best results.

Shortening Handling and Idle Temperature

Covers adding fresh shortening, avoiding high temperatures when idle, and cleaning the pot.

FKM;FKM-F Start-Up Procedures

Initial Fill and Drain Valve Setup

Guides on ensuring the drain valve is closed and filling the pot with shortening to the correct level.

Shortening Quality and Temperature Guidelines

Reiterates warnings about oil quality, level, and maximum temperature settings for these models.

FKM;FKM-F Cooking Process

Pre-Cooking Safety and Setup

Covers starting up, avoiding pressure valve issues, and handling hot shortening safely.

Loading Food and Lid Securing

Details safely lowering the basket, dropping food, and properly closing and latching the lid.

Post-Cooking Procedures

Timer, Pressure Release, and Lid Opening

Explains starting the timer, automatic pressure release, and the safe procedure for opening the lid.

Draining, Filtering, and Idle Mode

Reminds users to filter shortening regularly and how to set the fryer to idle mode.

FKM-FC System Programming

System Programming Flowchart

Illustrates the step-by-step process for navigating the system programming menu.

Configuration Options Overview

Covers selecting temperature scale, appliance type, melt cycle, and filter lockout settings.

System Programming Configuration Details

Setting Temperature Scale and Appliance Type

Details steps for choosing the temperature scale and appliance type options.

Melt Cycle and Filter Lockout Setup

Guides on setting the melt cycle option and the number of cycles before filter lockout.

Product Programming Sequence

Product Program Flowchart

Outlines the sequence for programming cooking time, temperature, and valve options for each product.

Programming Time, Temp, and Valves

Covers programming cooking time, temperature, and solenoid valve operation for each stage.

Product Program Configuration Steps

Setting Cooking Time and Temperature

Guides on inputting cooking time (XX:XX) and temperature (XXX °F) for each stage.

Temperature Compensation and Valve Options

Explains selecting temperature compensation options and solenoid valve states.

Advanced Product Program Settings

Configuring Valve Options and Pre-Alarm

Details setting solenoid valve options and inputting pre-alarm minutes for each stage.

Filter Lockout and Program Exit

Guides on setting filter lockout cycles and exiting the programming mode.

FKM-FC Start-Up Procedures

Initial Fill and Safety Warnings

Covers filling the pot with shortening and reiterates warnings about oil quality and overfilling.

FKM-FC Temperature Settings

Notes the maximum temperature setting for the FKM-FC model and recommended oil quality.

FKM-FC Cooking Process

Pre-Cooking Setup and Program Selection

Guides on ensuring start-up procedures are done and selecting a program number for cooking.

Loading Food and Lid Securing

Details safely lowering the basket, dropping food, and properly closing and latching the lid.

FKM-FC Post-Cooking Procedures

Timer Activation and Pressure Release

Explains activating the timer and the automatic pressure release at the end of the cycle.

Safe Lid Opening and Idle Mode

Details safely opening the lid and setting the fryer to idle mode.

Scheduled Maintenance Schedule

Daily Maintenance Checks

Covers daily checks for pressure gauge, lid gasket, filter pad, condensation pan, and filter system.

Weekly and Bi-Annual Maintenance

Details weekly checks for safety pop valve and fryer pot, and bi-annual checks for screws, valves, and connections.

Safety Pop Valve Procedure

Testing the Safety Pop Valve

Guides on lifting the valve arm with an insulated glove to allow steam escape for cleaning.

Sealing the Safety Pop Valve

Details releasing the lever to allow the valve to slam shut and seal properly.

Filtering Procedure (FKM-F;FC)

Shortening Filtration and Draining

Guides on setting switch to OFF, removing basket, and draining shortening.

Automatic Pot Refill Procedure

Explains the steps for automatically refilling the pot using the filter system.

Filtering Procedure (FKM) and Refills

FKM Filtering and Drain Refill

Details filtering for FKM and refilling the pot through the drain valve.

Rinse Hose Refill Method

Explains the steps for refilling the pot using the rinse hose connection.

Boil-Out Procedure Overview

Preparing for Boil-Out Cleaning

Guides on setting switch to OFF and draining shortening before starting the boil-out.

Boil-Out Cleaning and Neutralization

Heating Solution and Scrubbing

Details setting temperature, boiling solution, and scrubbing the pot.

Draining, Rinsing, and Neutralizing

Explains draining solution, rinsing, and using vinegar for neutralization.

Drying and Refilling After Boil-Out

Stresses completely drying the pot before refilling with shortening.

Filter Pad Replacement

Replacing the Filter Pad

Details placing the filter screen inside the pad and folding/sealing the pad.

Troubleshooting Common Issues

Pressure and Heating Problems

Addresses pressure loss, valve leaks, slow heating, and thermostat issues.

Heating Element and Filter System Issues

Covers weak heating elements, contactor issues, and filter system malfunctions.

Troubleshooting Filter and Computer Issues

Filter System and Power Issues

Addresses filter valve, clogged paper, pump, and no power issues.

Computer Malfunction and Reset

Guides on troubleshooting computer hangs and performing a reset sequence.

BKI FKM-F Specifications

General

Brand	BKI
Model	FKM-F
Category	Fryer
Language	English