EasyManua.ls Logo

BLACKMER XF1C User Manual

Default Icon
12 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
BLACKMER POWER PUMPS
961220
INSTRUCTIONS NO. 101
-
A00
INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS
MODELS: XF1C, XB1C, XF1PC, XB1PC
Discontinued Models:
XF1B, XB1B, XF1PB, XB1PB, XF1A, XB1A, XF1PA, XB1PA
Section
Effective
Replaces
101
Aug 2019
Jan 2014
TABLE OF CONTENTS
Page
Technical Data ...................................................... 2
Initial Pump Start Up Information........................... 2
INSTALLATION
Pre-Installation Cleaning ....................................... 3
Location and Piping ............................................... 3
Pump Relief Valve and Bypass valve .................... 3
Check Valves ........................................................ 4
Mounting ............................................................... 4
Coupling Alignment ............................................... 4
Pump Rotation ...................................................... 4
To Change Pump Rotation .................................... 4
Pre-Start Up Check List ......................................... 5
Start Up Procedures .............................................. 5
Flushing the Pump ................................................ 5
Relief Valve Setting and Adjustment ..................... 6
MAINTENANCE
Lubrication ............................................................... 6
Strainers ................................................................... 6
Vane Replacement ................................................... 7
Pump Disassembly .................................................. 7
Parts Replacement ................................................... 7
Pump Assembly ....................................................... 8
TROUBLE SHOOTING
.................................................. 10
NOTE: Numbers in parentheses following individual parts
indicate reference numbers on Blackmer Parts List No.
101-A01.
Blackmer pump manuals and parts lists may be obtained
from Blackmer's website (www.blackmer.com) or by
contacting Blackmer Customer Service.
SAFETY DATA
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the
manual, look for one of the following signal words and be
alert to the potential for personal injury, death or major
property damage
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
NOTICE:
Indicates special instructions which are very
important and must be followed.
NOTICE:
Blackmer power pumps MUST only be installed in
systems which have been designed by qualified
engineering personnel. The system MUST conform
to all applicable local and national regulations and
safety standards.
This manual is intended to assist in the installation
and operation of the Blackmer power pump, and
MUST be kept with the pump.
Blackmer power pump service shall be performed by
qualified technicians ONLY. Service shall conform to
all applicable local and national regulations and
safety standards.
Thoroughly review this manual, all Instructions and
hazard warnings, BEFORE performing any work on
the Blackmer power pump.
Maintain ALL system and Blackmer power pump
operation and hazard warning decals.

Questions and Answers:

BLACKMER XF1C Specifications

General IconGeneral
ModelXF1C
CategoryPower Pump
TypeSliding Vane Pump
Maximum Pressure150 PSI
Materials of ConstructionCast Iron
MaterialCast Iron
Drive TypeDirect Drive
RotationClockwise or Counter-Clockwise

Summary

Safety Data and Warnings

Pump Data and Specifications

Technical Data

Provides technical specifications like speed, temperature, viscosity, and pressure limits for pump models.

Initial Start Up Information

Section for recording pump serial number, ID, installation date, and initial readings.

Pump Installation

Pre-Installation Cleaning

Instructions for flushing the pump to remove residual test fluid and rust inhibitor before installation.

Location and Piping

Guidance on pump placement and piping layout to ensure optimal performance and avoid issues.

Internal Pump Relief Valve and Bypass Valve

Explains the function of the internal relief valve and its limitations, recommending external controls.

Pump Mounting and Alignment

Check Valves

Discusses the use of check valves in supply tanks for positive displacement pumps.

Pump Mounting

Recommendations for securing the pumping unit to a foundation for reduced noise and vibration.

Coupling Alignment

Details on verifying and maintaining angular and parallel coupling alignment between pump and driver.

Pump Rotation

Instructions to confirm correct pump rotation direction relative to piping flow.

Change Pump Rotation

Procedure for reversing rotation on 6-vane models; 4-vane models cannot be changed.

Pump Operation Procedures

Pre-Start Up Check List

Checklist of essential steps before starting the pump, including alignment and valve status.

Start Up Procedures

Steps for initiating pump operation, checking gauges, and inspecting system equipment.

Flushing the Pump

Guidelines for flushing the pump with appropriate fluids to clean internal components.

Relief Valve Adjustment and Maintenance

Relief Valve Setting and Adjustment

Procedure for adjusting the relief valve pressure setting to be higher than operating pressure.

Lubrication

Recommendations for lubricating pump bearings at specified intervals with approved greases.

Strainers

Importance of regular cleaning of strainers to prevent pump starvation.

Pump Maintenance Procedures

Vane Replacement

Step-by-step guide for replacing worn vanes in the pump rotor.

Pump Disassembly

Detailed instructions for disassembling the pump, including removing heads, rotor, and seals.

Parts Replacement

Guidance on replacing O-rings and mechanical seals, and diagnosing leaks.

Pump Assembly and Locknut Adjustment

Pump Assembly

Comprehensive steps for reassembling the pump after maintenance or parts replacement.

Locknut Adjustment

Critical procedure for adjusting bearing locknuts to prevent binding or excessive wear.

Relief Valve Assembly

Instructions for assembling the relief valve components into the pump casing.

Pump Troubleshooting

Related product manuals