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Blue Giant H6610 - User Manual

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PIT STYLE DOCK LEVELERS
WARNING
Do not install, operate or service this product unless you
have read and fully understand the entire contents of this
manual in combination with owners manual. Failure to do
so may result in property damage, bodily injury or death.
INSTALLATION & TECHNICAL MANUAL
ISSUE DATE: AUGUST 31, 2018 REV.1 (PART # 038-1073EI)STARTING FROM MAY 1, 2018 / SERIAL # 440190.1
ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN

Table of Contents

Questions and Answers

Summary

General Site Checklist for Dock Leveler

Safety Message Color Identification

Operational Safety Warnings

Critical safety warnings and precautions for operating and servicing dock levelers.

Lockout; Tagout Procedure and Rules

Dock Strut Set-Up Procedures

Engaging the Dock Strut

Step-by-step instructions on how to safely engage the dock strut for support.

Disengaging the Dock Strut

Step-by-step instructions on how to safely disengage the dock strut.

Installation Layout and Electrical Requirements

Installation for Pit Type Dock Levelers

Pit Dimensions and Installation Guidelines

Installation Guidelines

General guidelines and safety precautions for the installation process.

Dock Leveler Installation: Initial Steps

Step 1: Measure Rear Dimensions

Measure rear corners and pit depth for dock leveler placement.

Step 2: Measure Front Dimensions

Measure front corners and pit depth for dock leveler placement.

Dock Leveler Installation: Positioning and Welding

Step 4: Position and Square Leveler

Sling, position, and square the dock leveler into the pit.

Step 5: Trim and Align Gap

Trim filler angle and ensure gap alignment with pit wall.

Step 6: Leveling Plates and Tack Welding

Ensure leveling plates are on curb angles and tack weld frame.

Dock Leveler Installation: Frame and Feet

Step 7: Weld Rear Frame

Finish welding the rear frame to the pit's rear curb angle.

Step 8: Remove Rear Leveling Plates

Remove rear temporary leveling plates with dock in home position.

Step 9: Settle Mounting Feet

Loosen shipping bolts to allow mounting feet to settle on pit floor.

Dock Leveler Installation: Feet Alignment and Shimming

Dock Leveler Installation: Lip Keepers and Power-Up

Dock Leveler Installation: Final Steps

Dock Leveler Installation: Lip Welding and Mechanical Engagement

Dock Leveler Installation: Optional Adjustments

Dock Leveler Installation: Accessories and Connections

Dock Leveler Installation: Operation Placard

SP1 Control Station Installation

SP1 Wiring Diagram: 110-130 V Single Phase

SP1 Wiring Diagram: 208-240 V Single Phase

Commissioning and Start-Up Procedures

Hydraulic Dock Leveler Troubleshooting

Mechanical Dock Leveler Troubleshooting

Alternative: SP2 Control Station Installation

SP2 Wiring Diagram: 115 V Single Phase

Alternative: Blue Genius Control Panel Installation

Blue Genius Electrical Wiring Installation

Blue Genius Control Panel Wiring Layout

Blue Genius Gold Wiring Diagram: 115 V Single Phase

Blue Genius Gold Wiring Diagram: 230 V Single Phase

Blue Giant H6610 Specifications

General IconGeneral
BrandBlue Giant
ModelH6610
CategoryLifting Systems
LanguageEnglish

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