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Blue Giant H7006 - User Manual

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PIT STYLE DOCK LEVELERS
WARNING
Do not install, operate or service this product unless you
have read and fully understand the entire contents of this
manual in combination with owners manual. Failure to do
so may result in property damage, bodily injury or death.
INSTALLATION & TECHNICAL MANUAL
ISSUE DATE: AUGUST 31, 2018 REV.1 (PART # 038-1073EI)STARTING FROM MAY 1, 2018 / SERIAL # 440190.1
ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN

Table of Contents

Questions and Answers

Summary

Blue Giant Pit Style Dock Leveler Manual

Critical Safety Warning

Highlights the severe risks of not following installation and operation instructions, including potential death or serious injury.

General Site Checklist for Dock Leveler Installation

Safety Message Identification and Warnings

Safety Message Color Identification

Explanation of color-coded safety messages (DANGER, WARNING, NOTICE, CAUTION) and their associated hazard levels.

Operational Safety Warnings

Specific safety warnings and precautions to be observed during operation and maintenance of the dock leveler.

Safety Procedures and Manual Navigation

Lockout; Tagout Procedure and Rules

Procedure for safely shutting down and locking out equipment power sources before maintenance.

Dock Strut Setup and Procedures

Engaging the Dock Strut

Instructions for safely engaging the dock strut for under-dock support during maintenance.

Disengaging the Dock Strut

Procedure for safely disengaging the dock strut after maintenance is complete.

Installation for Pit Type Dock Levelers

Pit Dimensions and Installation Guidelines

Installation Guidelines

General guidelines for ensuring proper leveler installation, including leveling, squaring, and welding.

Dock Leveler Installation Steps Overview

Step 1: Measure Rear Pit Dimensions

Measure the height of the rear corners and depth of the pit for frame positioning.

Step 2: Measure Front Pit Dimensions

Measure the height of the front corners and depth of the pit for frame positioning.

Dock Leveler Installation - Positioning and Welding

Step 4: Sling and Square Leveler

Sling the dock leveler into the pit and square it to the dock face, ensuring equal side spacing.

Step 6: Weld Frame to Curb Angle

Tack weld the frame to the rear curb angle at corners and middle if the deck is flush with the finished floor.

Dock Leveler Installation - Securing the Frame

Step 7: Weld Rear Frame to Curb Angle

Complete welding of the rear frame to the pit's rear curb angle, with weld size dependent on dock width.

Dock Leveler Installation - Mounting Feet and Fastening

Step 10: Align Mounting Feet

Ensure mounting feet are flush to the front of the embedded curb angle and tack weld in place.

Step 11: Weld Mounting Feet

Re-verify mounting feet are flush against the front curb angle and tack weld on each side.

Dock Leveler Installation - Lip Keeper Adjustment

Dock Leveler Installation - Final Steps and Power-Up

Dock Leveler Installation - Lip Keeper and Spring Details

Dock Leveler Installation - Leveling Legs and Control Station

Dock Leveler Installation - Bumpers and Safety Features

SP1 Control Station Installation

SP1 Wiring Diagram - 110-130 V Single Phase

SP1 Wiring Diagram - 208-240 V Single Phase

Planned Maintenance and Troubleshooting

Hydraulic Dock Leveler Troubleshooting

Common problems and their causes for hydraulic dock levelers, with suggested solutions.

Mechanical Dock Leveler Troubleshooting

SP2 Control Station Installation

SP2 Wiring Diagram - 115 V Single Phase

Blue Genius Control Panel Installation

Blue Genius Electrical Wiring Installation Guidelines

Blue Genius Control Panel Wiring Layout

Blue Genius Gold Wiring Diagram - 115 V Single Phase

Blue Genius Gold Wiring Diagram - 230 V Single Phase

Blue Giant H7006 Specifications

General IconGeneral
BrandBlue Giant
ModelH7006
CategoryLifting Systems
LanguageEnglish

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