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Blue Giant M Series - User Manual

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PIT STYLE DOCK LEVELERS
WARNING
Do not install, operate or service this product unless you
have read and fully understand the entire contents of this
manual in combination with owners manual. Failure to do
so may result in property damage, bodily injury or death.
INSTALLATION & TECHNICAL MANUAL
ISSUE DATE: AUGUST 31, 2018 REV.1 (PART # 038-1073EI)STARTING FROM MAY 1, 2018 / SERIAL # 440190.1
ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN

Table of Contents

Questions and Answers

  • J
    James WagnerNov 2, 2025
    What to do if Blue Giant M Series Lifting Systems deck will not raise?
    • D
      David Moore DVMNov 2, 2025
      If the deck of your Blue Giant Lifting Systems won't raise, several factors could be at play. First, check for any foreign material lodged between the side of the deck and the pit wall, and remove it. Another cause could be damaged or missing bumpers, which allows the truck to contact and hold the lip. Move the truck and replace the bumpers as needed. Also, make sure that equipment or goods aren't parked on the dock leveler deck. Low hydraulic oil fluid or a damaged hose causing an oil leak could also be the reason. In these cases, repair the hose and refill with approved hydraulic oil. For three-phase power supplies, incorrect motor rotation might be the issue, which requires a qualified technician to correct. Lastly, the relief valve may be bypassing. Try resetting the relief valve adjus...

Summary

3.0 SAFETY MESSAGE COLOR IDENTIFICATION

3.1 OPERATIONAL SAFETY WARNINGS

Explains hazard levels indicated by safety message colors for user safety.

4.0 LOCKOUT; TAGOUT PROCEDURE AND RULES

7.0 DOCK STRUT SET-UP

7.1 ENGAGING THE DOCK STRUT

Instructions for safely securing the dock leveler with a strut.

7.2 DISENGAGING THE DOCK STRUT

Instructions for safely removing the dock leveler strut.

8.0 INSTALLATION LAYOUT

10.0 INSTALLATION FOR PIT TYPE DOCK LEVELERS

13.0 PIT DIMENSIONS

14.0 INSTALLATION GUIDELINES

14.1 DOCK LEVELER INSTALLATION

Step-by-step instructions for installing the dock leveler into the pit.

15.0 SP1 CONTROL STATION INSTALLATION

16.1 SP1 WIRING DIAGRAM-110-130 V SINGLE PHASE

16.2 SP1 WIRING DIAGRAM-208-240 V SINGLE PHASE

17.0 LAMINATED BUMPER INSTALLATION

18.0 COMMISSIONING AND START-UP PROCEDURES

20.0 HYDRAULIC DOCK LEVELER TROUBLESHOOTING

21.0 MECHANICAL DOCK LEVELER TROUBLESHOOTING

22.0 ALTERNATIVE: SP2 CONTROL STATION INSTALLATION

23.0 SP2 WIRING DIAGRAM-115 V SINGLE PHASE

24.0 ALTERNATIVE: BLUE GENIUS CONTROL PANEL INSTALLATION

25.0 BLUE GENIUS ELECTRICAL WIRING INSTALLATION

25.1 BLUE GENIUS CONTROL PANEL WIRING LAYOUT

26.0 BLUE GENIUS GOLD WIRING DIAGRAM-115 V SINGLE PHASE

26.1 BLUE GENIUS GOLD WIRING DIAGRAM-230 V SINGLE PHASE

28.0 OPTIONAL LIP HOME SENSOR PACKAGE INSTALLATION - BLUE GENIUS EQUIPPED DOCKS ONLY

Blue Giant M Series Specifications

General IconGeneral
BrandBlue Giant
ModelM Series
CategoryLifting Systems
LanguageEnglish

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