Blue Ox BX2800 User Manual

BX2800
2012-16 Fiat 500 Sport (Non Turbo)
Installation Instructions
405-0208 Rev F Page 1 of 10 3/22/16
Please visit www.blueox.com for the latest version of these installation instructions.
Reference your vehicle owner’s
manual for manufacturer’s towing
specications.
Attachment Tab Height: 13-1/2”
Attachment Tab Width: 20”
If the front of your vehicle looks different than
this, please contact us at (402)385-3051.
!
Failure to read and follow these instructions
could result in separation of the towed vehicle
from the tow bar, causing property damage,
loss of towed vehicle, personal injury or death.
WARNING
Serial Number
Bolt Size Grade 5 Grade 8
1/4” 10 14
5/16” 19 29
3/8” 33 47
7/16” 54 78
1/2” 78 119
5/8” 154 230
3/4” 257 380
Bolt Torque Specications
Torque in Foot-Pounds for Inch Bolts
Bolt Torque Specications
Torque in Foot-Pounds for Metric Bolts
Bolt Size Grade 8.8 Grade 10.9
6MM 6 8
8MM 16 22
10MM 31 40
12MM 54 70
14MM 89 117
16MM 161 230
18MM 222 318
Please read BOTH these Installation Instructions and the General Information sheet prior to
installing or operating this equipment.
1. Blue Ox
®
towing products and accessories are
intended to be installed by Blue Ox
®
Dealers
who are familiar with our products and have the
equipment and knowledge necessary to do “t
work”. If needed, Blue Ox
®
Dealers can be found
at www.blueox.com or by contacting our Technical
Service Department at (402) 385-3051.
2. Many Blue Ox
®
baseplates are designed to
use existing holes and hardware to mount the
baseplate to the towed vehicle. Even though bolts
are there, do not assume they are adequate for
baseplate mounting. Always use the hardware
supplied in the hardware kit and existing hardware
as specied in the installation instructions.

Blue Ox BX2800 Specifications

General

Brand	Blue Ox
Model	BX2800
Category	Automobile Accessories
Language	English

Summary

General Information and Warnings

Bolt Torque Specifications

Safety Warning

Highlights critical safety risks associated with improper installation or failure to follow instructions.

Installation Notes and Notices

Product Handling and Safety Notices

Important guidelines for handling parts, using tools, ensuring electrical connections, and proper torque application.

Fascia Removal Steps

Removing Top and Wheel Well Screws

Instructions for removing fascia screws using Torx and Phillips drivers from the top and wheel well areas.

Removing Remaining Fascia Fasteners

Guidance on detaching the fascia by removing screws from the upper corner and bottom corner.

Fascia Removal and Disconnection

Completing Fascia Screw Removal

Disconnecting Electrical and Horn Components

Vehicle Frame Preparation

Washer Reservoir and Bumper Bolt Removal

Bumper Bracket Modification and Frame Notching

Steps to flatten bumper bracket tips and notch the vehicle frame to accommodate the baseplate.

Baseplate Mounting and Safety Cables

Securing the Baseplate to the Frame

Instructions for positioning the baseplate, reusing existing bolts, installing new hardware, and drilling side holes for mounting.

Reattaching Washer Reservoir and Safety Cables

Procedure for relocating the washer reservoir and attaching the permanent baseplate safety cables to the vehicle frame.

Optional Breakaway Bracket and Fascia Reinstallation

Installing the Optional Breakaway Bracket

Final Fascia Alignment and Trimming

Wiring Kit Installation Guide

Tail Light Back Piece Removal

Drilling for Wiring Harness

General Information for Owners

Permanent Baseplate Safety Cable Installation

Recommendations for installing safety cables to prevent towed vehicle separation and ensure proper connection.

Blue Ox Limited Warranty

Three Year Limited Warranty Coverage

Warranty Limitations and Exclusions