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BMW R 1200 C User Manual

BMW R 1200 C
288 pages
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BMW AG Motorcycle Division
After Sales
R 850 C
R 1200 C
Repair Manual

Table of Contents

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BMW R 1200 C Specifications

General IconGeneral
Displacement1170 cc
Bore x Stroke101 mm x 73 mm
Transmission5-speed
Final DriveShaft drive
Rear SuspensionMonoshock
Seat Height740 mm
Engine TypeAir-cooled, 2-cylinder, 4-stroke boxer engine, one camshaft, four valves per cylinder
Power61 hp @ 5, 000 rpm
Torque98 Nm @ 3, 000 rpm
Front SuspensionTelescopic fork
Rear BrakesSingle disc, diameter 285 mm, 2-piston caliper
Fuel Capacity17 liters
Wheelbase1650 mm

Summary

Introduction

Purpose and Scope of Manual

Explains how the manual aids in maintenance and its information scope.

Maintenance and General Instructions

Tightening Torques

Lists torque specifications for various components.

Table of Operating Fluids

Details lubricants, sealants, and chemicals.

Key Maintenance Procedures

Covers intervals, fault memory reading, and throttle cable adjustment.

Engine Oil and Filter Service

Outlines the process for engine oil and filter replacement.

Brake System Maintenance

Covers checking fluid levels, pads, discs, and fluid renewal.

Valve Clearance Adjustment

Details how to check and adjust valve clearances.

Final Inspection and Road Safety Check

Outlines final checks for roadworthiness and safety.

Motor

Technical Data (Engine)

Provides general engine specifications for R 850 C and R 1200 C.

Engine Removal and Installation

Outlines the procedure for removing and installing the engine.

Crankcase Dismantling and Assembly

Details the process of splitting and reassembling the crankcase.

Engine Electrics

Technical Data (Engine Electrics)

Lists specifications for starter motor, alternator, spark plugs, and ignition.

Alternator Service

Covers removal, installation, and adjustment of the alternator and Poly-V belt.

Starter Motor Service

Outlines the procedure for removing, installing, and dismantling the starter motor.

Fuel Preparation and Control

Technical Data (Fuel System)

Provides specifications for fuel grade, mixture preparation, and air cleaner.

Air Cleaner and Throttle System Service

Details removal and installation of air cleaner, throttle stub pipe, and potentiometer.

Fuel Tank and Lines

Technical Data (Fuel System)

Lists specifications for fuel tank capacity and fuel pump.

Fuel Tank Removal and Installation

Outlines the procedure for removing and installing the fuel tank.

Exhaust System

Silencer (Muffler) Removal and Installation

Details steps for removing and installing the silencer.

Clutch

Technical Data (Clutch)

Lists specifications for clutch type, operation, fluid, and plate dimensions.

Clutch Removal and Installation

Outlines procedures for removing and installing the clutch assembly.

Gearbox

Technical Data (Gearbox)

Lists gearbox type, gear ratios, oil grades, and capacities.

Gearbox Shaft and Drum Procedures

Covers selector drum and shaft dismantling/assembly.

Input Shaft Service

Details dismantling and assembly of the input shaft.

Output Shaft Service

Covers dismantling and assembly of the output shaft.

Gearbox Housing Assembly

Details the process of assembling the gearbox housing.

Front Fork

Technical Data (Front Suspension)

Lists specifications for front suspension, telescopic fork, and suspension strut.

Telescopic Fork Service

Covers removal, installation, and dismantling of the telescopic fork.

Fork Bridge and Pot-Type Joint Service

Details removal, installation, and dismantling of fork bridge and pot-type joints.

Steering

Technical Data (Steering)

Lists specifications for steering lock angle and head tube diameter.

Handlebar Fitting Service

Covers removal and installation of left and right handlebar fittings.

Throttle Cable Service

Outlines removal, installation, and adjustment of the throttle cable.

Rear Wheel Drive

Technical Data (Rear Wheel Drive)

Lists specifications for gear ratios, backlash, and oil grades.

Rear Wheel Drive Removal and Installation

Outlines procedure for removing and installing the rear wheel drive.

Input Bevel Pinion Service

Covers dismantling, assembling, and bearing replacement for the input bevel pinion.

Backlash and Tooth Contact Pattern Check

Explains how to check and adjust backlash and tooth contact.

Brakes

Technical Data (Brakes)

Lists specifications for brake fluid, disc thickness, pad area, and piston diameters.

Front Brake Caliper Service

Outlines removal, installation, dismantling, and assembly of the front brake caliper.

Rear Brake Caliper Service

Covers removal, installation, dismantling, and assembly of the rear brake caliper.

ABS Sensor Gap Adjustment

Explains how to remove, install, and adjust the ABS sensor gap.

ABS Unit Removal and Installation

Outlines the procedure for removing and installing the ABS unit.

Wheels and Tyres

Technical Data (Wheels and Tyres)

Lists rim sizes, tyre sizes, and tyre pressures.

Front Wheel Removal and Installation

Outlines procedure for removing and installing the front wheel.

Rear Wheel Removal and Installation

Covers removing and installing the rear wheel.

Wheel Balancing

Describes static balancing of front and rear wheels.

Frame

Technical Data (Frame)

Lists overall dimensions, weights, and loads.

Front Frame Removal and Installation

Outlines procedure for removing and installing the front frame section.

Rear Frame Removal and Installation

Details removal and installation of the rear frame section.

Wheel Track Offset Measurement

Explains how to measure and calculate wheel track offset.

Equipment

Ignition Switch and Steering Lock Service

Covers removal, installation, and drilling out of ignition switch and steering lock.

Seat

Seat Removal and Installation

Outlines procedure for removing and installing the seat back.

General Electrical Equipment

Technical Data (Electrical)

Lists battery specifications.

Central Electrical Equipment Box Service

Covers removal and installation of the central electrical box.

Relay Positions and Fuse Connections

Identifies relay positions and fuse assignments in the electrical box.

Instruments

Technical Data (Instrument Cluster)

Lists bulb specifications for instrument lighting and telltales.

Instrument Cluster Service

Covers removal, installation, and dismantling of the instrument cluster.

Lights

Technical Data (Bulbs)

Lists bulb types and wattages for headlight, parking, rear, and turn signals.

Headlight Removal, Installation, and Adjustment

Outlines procedures for headlight service and beam angle adjustment.

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