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Boge S 40-3 User Manual

Boge S 40-3
100 pages
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Operating instructions
Belt-driven
screw compressors
Series
S 40-3...S 150-3
SF 60-3...SF 150-3
Separate manuals:
Compressor control
Frequency converter (SF)

Table of Contents

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Boge S 40-3 Specifications

General IconGeneral
TypeScrew Compressor
Nominal Motor Power30 kW
Free Air Delivery4.25 m³/min
Maximum Pressure10 bar
Max Working Pressure10 bar
Motor Power30 kW
Drive TypeBelt Drive

Summary

Part 1: General Information

Part 2: Product Description

Technical Data Overview

Provides technical specifications for various compressor models.

Part 3: Installation

Installation and Connection Steps

General installation, checking delivery scope.

Electrical Connection Safety

Procedures for safe electrical hookup.

Commissioning Procedures

Safety measures before starting commissioning.

General Safety Information

General Safety Instructions

Essential safety rules for compressor operation and handling.

Specific Hazard Warnings

Highlights risks like fan blades, noise, and hot surfaces.

Electrical Dangers and Precautions

Warnings about high voltage and necessary safety measures.

Operator Responsibilities

Lists key duties and obligations for compressor operators.

Personnel Qualification and PPE

Requirements for personnel and essential protective equipment.

Safety in Maintenance and Repair

Crucial safety steps for maintenance and repair tasks.

Accident Prevention Regulations

Compliance with accident prevention rules.

Compressor Usage Guidelines

Intended Use of the Compressor

Specifies the compressor's designed applications and limitations.

Foreseeable Misuse and Prohibitions

Lists actions to avoid to prevent damage or hazards.

Product Description: Technical Data

Technical Data for S 40-3 to S 100-3

Detailed specifications for specific compressor models.

Technical Data for S 101-3 to S 150-3

Detailed specifications for specific compressor models.

Technical Data for SF 60-3 to SF 150-3

Detailed specifications for SF series compressor models.

Product Description: Compressor Principles

Product Description: Compressor Control

Product Description: Safety Devices

Safety and Monitoring Device Overview

General introduction to safety features and monitoring.

Safety Temperature Limiting Device

Function and response of the temperature limiting device.

Safety Valve and Motor Monitoring

Explains safety valve, motor monitoring, and rotation checks.

Installation Procedures

Installation Process

Initial Installation Steps

General installation, checking delivery scope.

Connecting Air Network and Cooling Water

Connecting the compressor to air systems and water supply.

Mechanical and Oil Checks

Removing transport bolts, belt tensioning, and oil level check.

Commissioning Procedures

Pre-Commissioning Safety Checks

Safety measures before starting commissioning.

Installation and Rotation Verification

Verifying installation compliance and motor rotation direction.

Air Outlet Leak Test and Valves

Checking for air leaks and opening stop valves.

Trial Run and Post-Stoppage Start

Conducting trial runs and restarting after long stoppages.

Fault Diagnosis and Rectification

General Fault Information

Introduction to troubleshooting common issues.

Common Compressor Faults

Lists typical faults, causes, and solutions.

Maintenance Procedures

Safety Instructions for Maintenance

General safety rules before starting maintenance work.

Detailed Maintenance Safety Steps

Specific safety precautions for maintenance tasks.

Maintenance Strategy

Maintenance: Fixed Intervals

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