Boge S 60-3 User Manual

100 pages

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Operating instructions

Belt-driven

screw compressors

Series

S 40-3...S 150-3

SF 60-3...SF 150-3

Separate manuals:

Compressor control

Frequency converter (SF)

Table of Contents

Default Chapter5
- Table of Contents5
General Safety Instructions9
- Safety Instructions for Compressor Operation9
- Special Hazard Warnings10
- Dangers of Electricity11
- Obligations of the Operator11
- Personnel Requirements12
- Personal Protective Equipment12
- Safety Instructions for Maintenance and Repair of the Compressor12
- Accident Prevention Regulations13
Introduction14
- Symbols Used15
- Warning Signs on the Compressor15
- Intended Use21
- Foreseeable Misuse21
- Transport Damage21
- Data on the Rating Plate22
- Service22
Technical Data23
Operating Principle of Compressor28
- Functional Principle of the Air End28
- Air Circuit29
- Oil Circuit30
Compressor Control31
- Network Pressure31
- Operating States31
- Operating Modes31
- Controlled Operation (Frequency Control)32
- Short Operating Times32
Control Devices32
- Operating Pressure Transmitter32
- Proportional Controller (Optional Accessory for S Series)33
Safety and Monitoring Devices33
- General Information33
- Safety Temperature Limiting Device33
- Safety Valve34
- Monitoring the Drive and Fan Motor34
- Rotational Direction Monitoring (Optional Accessory)34
- System Pressure Build-Up (Optional Accessory)34
Water Cooling35
- Serial Connection35
- Parallel Connection35
Cooling Water36
- Water Connection (for Water Cooling)36
- Cooling Water Quality36
3.1 Transport and Storage37
Part 3: Transport and Storage37
- General Information37
- How to Transport the Compressor37
- Part 3: 3.1 Transport and Storage37
- Intermediate Storage38
Compressor Room39
- Installation Conditions for Horizontal or Free-Standing Compressed Air Receivers39
- Installation Surface39
- Fire Protection40
- Sound Protection40
- Admissible Ambient Temperatures40
- Frost Protection41
- Ventilation41
- Cooling Air Requirement42
- Ventilation Possibilities43
- Condensate Disposal43
Installation44
- General Information44
- Checking the Scope of Delivery44
- Installing the Compressor44
- Connecting the Compressor to the Compressed Air Network45
- Connecting the Cooling Water (Optional Accessory)45
- Removing the Transport Securing Bolts46
- Activating the Belt Tensioning Device46
- Checking the Oil Level46
Electrical Connection47
Commissioning48
- Check Installation Requirements49
- Checking the Rotational Direction of Drive and Fan Motor49
- Check Compressed Air Outlet for Leak Tightness50
- Opening the Stop Valves50
- Checking for Leaks50
- Conduct Trial Run51
- Commissioning Following Extended Stoppages51
Dismantling52
General Information53
General Faults53
BOGE Duotherm BPT55
- Function55
- Installation55
- Commissioning56
- Maintenance56
BOGE Duotherm BSW57
- Function57
- Commissioning58
- Maintenance58
Safety Instructions for Maintenance59
The BOGE Maintenance Concept61
- Maintenance through BOGE Customer Service61
- List of Maintenance and Service Work62
- Maintenance Intervals63
- General Information Concerning the Lubricants Used65
- Disposal of Used Operating Material66
- Pressure Hoses66
- Spare and Wearing Parts66
Maintenance Work between Scheduled Services66
- Weekly: Inspect / Replace Supply Air Filter (Optional Accessory)67
- Monthly: Clean the Suction Filter68
- Monthly: Check Oil Level / Top up with Oil if Necessary69
- Every 1,500 Operating Hours: Clean the Oil Cooler (Air Cooling)70
- Every 1,500 Operating Hours: Clean the Oil Cooler / Air Cooler (Water Cooling)71
Maintenance Work at Fixed Service Intervals71
- Every 3,000 Operating Hours / Once a Year: Change the Suction Filter Cartridge72
- Every 3,000 Operating Hours / Once a Year: Have Safety Valve Checked72
- Every 3,000 Operating Hours / Once a Year: Change the Oil Filter72
- Every 3,000 Operating Hours / Once a Year: Change the Oil Separator74
- Every 3,000 Operating Hours / Once a Year: Check V-Belt75
- Every 9,000 Operating Hours: Change V-Belt76
- Every 9,000 Operating Hours / Every 2 Years: Oil Change78
Special Maintenance Work81
- Flush out Oil Circuit81
- Drive Motors with Permanent Lubrication81
- Drive Motors with Lubrication Device81
- Drive Motors with Automatic Lubricating Equipment82
- Have Proportional Regulation Checked (Optional Accessory for S Series)83
Spare Parts and Accessory Equipment84
- List of Spare and Wear Parts (for Maintenance)84
- List of Available Accessory Equipment84
Flow Chart85
- Part 7: 7.1 Flow Chart85
- Air Cooled Version, Standard86
- Water Cooled Version, Serial Connection - Parallel Connection88
- Air Cooled Version, Frequency Controlled90
- Water Cooled Version, Serial Connection - Frequency Controlled92
- BOGE Duotherm BPT Plate Heat Exchanger94
- BOGE Duotherm-Plus BSW Safety Heat Exchanger95
Appendix96
List of Maintenance and Service Work96

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Boge S 60-3 Specifications

General

Brand	Boge
Model	S 60-3
Category	Air Compressor
Language	English

Summary

Part 1: General Information

1.1 General Safety Instructions

Essential safety protocols for compressor operation and maintenance.

Part 2: Product Description

2.1 Technical Data

Detailed specifications and parameters for various compressor models.

2.2 Operating Principle of Compressor

2.3 Compressor Control

2.5 Safety and Monitoring Devices

Part 3: Installation

3.3 Installation

3.4 Electrical Connection

Procedures and safety precautions for connecting the compressor electrically.

3.5 Commissioning

Steps to follow for initial startup and testing of the compressor.

Part 4: Faults

4.2 General Faults

Common compressor faults, their possible causes, and rectification measures.

Part 6: Maintenance

6.1 Safety Instructions for Maintenance

Critical safety precautions to observe before performing maintenance.

6.2 The BOGE Maintenance Concept

6.3 Maintenance Work Between Scheduled Services

6.4 Maintenance Work at Fixed Service Intervals

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